Influence of Base Metal Loadings on TWC Performance of ZPGM Catalysts

• Main Authors: GOLDEN STEPHEN J, NAZARPOOR ZAHRA
• Format: Patent
• Language: English
• Published: 16.04.2015
• Subjects: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOIDCHEMISTRY; CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TOTRANSPORTATION; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; PERFORMING OPERATIONS; PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL; SEPARATION; TECHNICAL SUBJECTS COVERED BY FORMER USPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ARTCOLLECTIONS [XRACs] AND DIGESTS; TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINSTCLIMATE CHANGE; THEIR RELEVANT APPARATUS; TRANSPORTING

Influence of a plurality of base metal loadings on TWC performance of ZPGM catalysts for TWC applications is disclosed. ZPGM catalyst samples are prepared and configured with washcoat on ceramic substrate, overcoat including doped Zirconia support oxide, and impregnation layer of Cu-Mn spinel with different base metal loadings. Testing of ZPGM catalyst samples including variations of base metal loadings is developed under isothermal steady state sweep test condition to evaluate the influence of variations of base metal loadings on TWC performance in NOX conversion. As a result of increasing Cu-Mn base metal loadings, improvements of lean NOX conversion and oxygen storage capacity may be realized at higher base metal loading ratios. The ZPGM catalyst samples exhibiting higher NOX conversion and OSC are compared with commercial PGM catalyst samples under lean condition. OSC isothermal oscillating tests are carried out to confirm the increase in OSC property of samples, as well as TWC performance, both correlated to increasing base metal loadings that may further improve TWC performance.