夹指链式残膜回收装置的设计及试验

针对国内现有残膜回收设备残膜回收率低、残膜易缠绕收膜部件、膜杂分离困难、脱膜效果差和残膜含杂量高导致回收的残膜不能再利用等问题,设计了一种夹指链式残膜回收装置,主要由收膜装置、脱膜装置和传动系统等部分构成,收膜装置上设有夹指链和切膜圆盘,切膜圆盘将地表残膜切成带状,夹指链上的夹指将带状残膜依次从地面捡起。通过对主要工作部件的设计,确定了其结构尺寸参数,并对该装置的收膜和脱膜运动进行了分析与讨论,确定了其工作参数。田间试验表明,该回收装置在作业速度5.5 km/h、下夹指链输送倾角40°、机组前进速度与收膜链线速度之比2时,残膜回收率达90.5%,未出现残膜缠绕上链轮现象,回收的残膜含杂量少,便...

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Bibliographic Details
Published in农业工程学报 Vol. 32; no. 19; pp. 35 - 42
Main Author 段文献 王吉奎 李阳 龚贺贺 牛海龙 罗威 毕新胜
Format Journal Article
LanguageChinese
Published 石河子大学机械电气工程学院,石河子,832003 2016
Subjects
农业机械
回收
夹指链
工作分析
结构设计
膜
agricultural machinery
films
回收
工作分析
结构设计
夹指链
recovery
膜
clamping finger-chain
structural design
农业机械
working analysis
Online AccessGet full text
ISSN1002-6819
DOI10.11975/j.issn.1002-6819.2016.19.005

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Summary:针对国内现有残膜回收设备残膜回收率低、残膜易缠绕收膜部件、膜杂分离困难、脱膜效果差和残膜含杂量高导致回收的残膜不能再利用等问题,设计了一种夹指链式残膜回收装置,主要由收膜装置、脱膜装置和传动系统等部分构成,收膜装置上设有夹指链和切膜圆盘,切膜圆盘将地表残膜切成带状,夹指链上的夹指将带状残膜依次从地面捡起。通过对主要工作部件的设计,确定了其结构尺寸参数,并对该装置的收膜和脱膜运动进行了分析与讨论,确定了其工作参数。田间试验表明,该回收装置在作业速度5.5 km/h、下夹指链输送倾角40°、机组前进速度与收膜链线速度之比2时,残膜回收率达90.5%,未出现残膜缠绕上链轮现象,回收的残膜含杂量少,便于后续处理和再利用,能满足残膜回收技术的要求。设计研究成果可用于研制新型残膜回收机。
Bibliography:11-2047/S
The domestic equipment for recycling agricultural plastic film has the problems of low recovery rate of plastic film, wrapping the film collecting parts by plastics, or difficulty of separating the straw and soil from the film. In addition, film removing for the current methods is poor and high impurity content of recovered plastic film can’t be recycled. In order to solve these problems, the clamping finger-chain type device for recycling agricultural plastic film was designed. The designed device mainly consisted of film collecting device, film removing device, transmission system, side film shoveling, tie rod, transverse beam, residual film box, etc. The film collecting device mainly included film collecting frame, upper film collecting sprocket, under film collecting sprocket, film collecting chain, clamping finger, film cutting saw disk, supporting chain roller, tightening devices, etc. The film removing device mainly included film removing rotation shaft, film removing blade, driving sprocket,
ISSN:1002-6819
DOI:10.11975/j.issn.1002-6819.2016.19.005