Amorphous Carbon Coatings for Total Knee Replacements—Part II: Tribological Behavior

Diamond-like carbon coatings may decrease implant wear, therefore, they are helping to reduce aseptic loosening and increase service life of total knee arthroplasties (TKAs). This two-part study addresses the development of such coatings for ultrahigh molecular weight polyethylene (UHMWPE) tibial in...

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Published inPolymers Vol. 13; no. 11; p. 1880
Main Authors Rothammer, Benedict, Marian, Max, Neusser, Kevin, Bartz, Marcel, Böhm, Thomas, Krauß, Sebastian, Schroeder, Stefan, Uhler, Maximilian, Thiele, Simon, Merle, Benoit, Kretzer, Jan Philippe, Wartzack, Sandro
Format Journal Article
LanguageEnglish
Published Switzerland MDPI AG 05.06.2021
MDPI
Subjects
Arthritis
Biocompatibility
Carbon
Chemical vapor deposition
Chromium
Coatings
Continuous coating
Diamond films
Diamond-like carbon
Diamond-like carbon films
Femoral components
Friction
Hydrogenation
Intermetallic compounds
Investigations
Knee
Loosening
Lubricants & lubrication
Lubrication
Mechanical properties
Orthopaedic implants
Pin on disk tests
Polyethylene
Raman spectroscopy
Scanning microscopy
Service life
Spallation
Stainless steel
Titanium
Titanium base alloys
Transplants & implants
Tribology
Tungsten
Ultra high molecular weight polyethylene
Wear particles
total knee arthroplasty
biotribology
Ti64
UHMWPE
DLC coating
biomedical applications
wear
CoCr
friction
pin-on-disk
Online AccessGet full text
ISSN2073-4360
2073-4360
DOI10.3390/polym13111880

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Abstract Diamond-like carbon coatings may decrease implant wear, therefore, they are helping to reduce aseptic loosening and increase service life of total knee arthroplasties (TKAs). This two-part study addresses the development of such coatings for ultrahigh molecular weight polyethylene (UHMWPE) tibial inlays as well as cobalt-chromium-molybdenum (CoCr) and titanium (Ti64) alloy femoral components. While the deposition of a pure (a-C:H) and tungsten-doped hydrogen-containing amorphous carbon coating (a-C:H:W) as well as the detailed characterization of mechanical and adhesion properties were the subject of Part I, the tribological behavior is studied in Part II. Pin-on-disk tests are performed under artificial synovial fluid lubrication. Numerical elastohydrodynamic lubrication modeling is used to show the representability of contact conditions for TKAs and to assess the influence of coatings on lubrication conditions. The wear behavior is characterized by means of light and laser scanning microscopy, Raman spectroscopy, scanning electron microscopy and particle analyses. Although the coating leads to an increase in friction due to the considerably higher roughness, especially the UHMWPE wear is significantly reduced up to a factor of 49% (CoCr) and 77% (Ti64). Thereby, the coating shows continuous wear and no sudden failure or spallation of larger wear particles. This demonstrated the great potential of amorphous carbon coatings for knee replacements.
AbstractList Diamond-like carbon coatings may decrease implant wear, therefore, they are helping to reduce aseptic loosening and increase service life of total knee arthroplasties (TKAs). This two-part study addresses the development of such coatings for ultrahigh molecular weight polyethylene (UHMWPE) tibial inlays as well as cobalt-chromium-molybdenum (CoCr) and titanium (Ti64) alloy femoral components. While the deposition of a pure (a-C:H) and tungsten-doped hydrogen-containing amorphous carbon coating (a-C:H:W) as well as the detailed characterization of mechanical and adhesion properties were the subject of Part I, the tribological behavior is studied in Part II. Pin-on-disk tests are performed under artificial synovial fluid lubrication. Numerical elastohydrodynamic lubrication modeling is used to show the representability of contact conditions for TKAs and to assess the influence of coatings on lubrication conditions. The wear behavior is characterized by means of light and laser scanning microscopy, Raman spectroscopy, scanning electron microscopy and particle analyses. Although the coating leads to an increase in friction due to the considerably higher roughness, especially the UHMWPE wear is significantly reduced up to a factor of 49% (CoCr) and 77% (Ti64). Thereby, the coating shows continuous wear and no sudden failure or spallation of larger wear particles. This demonstrated the great potential of amorphous carbon coatings for knee replacements.
Diamond-like carbon coatings may decrease implant wear, therefore, they are helping to reduce aseptic loosening and increase service life of total knee arthroplasties (TKAs). This two-part study addresses the development of such coatings for ultrahigh molecular weight polyethylene (UHMWPE) tibial inlays as well as cobalt-chromium-molybdenum (CoCr) and titanium (Ti64) alloy femoral components. While the deposition of a pure (a-C:H) and tungsten-doped hydrogen-containing amorphous carbon coating (a-C:H:W) as well as the detailed characterization of mechanical and adhesion properties were the subject of Part I, the tribological behavior is studied in Part II. Pin-on-disk tests are performed under artificial synovial fluid lubrication. Numerical elastohydrodynamic lubrication modeling is used to show the representability of contact conditions for TKAs and to assess the influence of coatings on lubrication conditions. The wear behavior is characterized by means of light and laser scanning microscopy, Raman spectroscopy, scanning electron microscopy and particle analyses. Although the coating leads to an increase in friction due to the considerably higher roughness, especially the UHMWPE wear is significantly reduced up to a factor of 49% (CoCr) and 77% (Ti64). Thereby, the coating shows continuous wear and no sudden failure or spallation of larger wear particles. This demonstrated the great potential of amorphous carbon coatings for knee replacements.Diamond-like carbon coatings may decrease implant wear, therefore, they are helping to reduce aseptic loosening and increase service life of total knee arthroplasties (TKAs). This two-part study addresses the development of such coatings for ultrahigh molecular weight polyethylene (UHMWPE) tibial inlays as well as cobalt-chromium-molybdenum (CoCr) and titanium (Ti64) alloy femoral components. While the deposition of a pure (a-C:H) and tungsten-doped hydrogen-containing amorphous carbon coating (a-C:H:W) as well as the detailed characterization of mechanical and adhesion properties were the subject of Part I, the tribological behavior is studied in Part II. Pin-on-disk tests are performed under artificial synovial fluid lubrication. Numerical elastohydrodynamic lubrication modeling is used to show the representability of contact conditions for TKAs and to assess the influence of coatings on lubrication conditions. The wear behavior is characterized by means of light and laser scanning microscopy, Raman spectroscopy, scanning electron microscopy and particle analyses. Although the coating leads to an increase in friction due to the considerably higher roughness, especially the UHMWPE wear is significantly reduced up to a factor of 49% (CoCr) and 77% (Ti64). Thereby, the coating shows continuous wear and no sudden failure or spallation of larger wear particles. This demonstrated the great potential of amorphous carbon coatings for knee replacements.
Author Neusser, Kevin
Wartzack, Sandro
Schroeder, Stefan
Bartz, Marcel
Merle, Benoit
Marian, Max
Böhm, Thomas
Kretzer, Jan Philippe
Uhler, Maximilian
Rothammer, Benedict
Krauß, Sebastian
Thiele, Simon
AuthorAffiliation 1 Engineering Design, Friedrich-Alexander-University Erlangen-Nuremberg (FAU), Martensstr. 9, 91058 Erlangen, Germany; kevin.k.neusser@fau.de (K.N.); bartz@mfk.fau.de (M.B.); wartzack@mfk.fau.de (S.W.)
2 Forschungszentrum Jülich GmbH, Helmholtz-Institute Erlangen-Nürnberg for Renewable Energy, Cauerstr. 1, 91058 Erlangen, Germany; t.boehm@fz-juelich.de (T.B.); si.thiele@fz-juelich.de (S.T.)
3 Department of Materials Science & Engineering, Interdisciplinary Center for Nanostructured Films (IZNF) Institute I, Friedrich-Alexander-University Erlangen-Nuremberg (FAU), Cauerstr. 3, 91058 Erlangen, Germany; sebastian.s.krauss@fau.de (S.K.); benoit.merle@fau.de (B.M.)
4 Laboratory of Biomechanics and Implant Research, Clinic for Orthopedics and Trauma Surgery, Heidelberg University Hospital, Schlierbacher Landstr. 200a, 69118 Heidelberg, Germany; stefan.schroeder@med.uni-heidelberg.de (S.S.); maximilian.uhler@med.uni-heidelberg.de (M.U.); philippe.kretzer@med.uni-heidelberg.de (J.P.K.)
5 Departmen
AuthorAffiliation_xml – name: 4 Laboratory of Biomechanics and Implant Research, Clinic for Orthopedics and Trauma Surgery, Heidelberg University Hospital, Schlierbacher Landstr. 200a, 69118 Heidelberg, Germany; stefan.schroeder@med.uni-heidelberg.de (S.S.); maximilian.uhler@med.uni-heidelberg.de (M.U.); philippe.kretzer@med.uni-heidelberg.de (J.P.K.)
– name: 1 Engineering Design, Friedrich-Alexander-University Erlangen-Nuremberg (FAU), Martensstr. 9, 91058 Erlangen, Germany; kevin.k.neusser@fau.de (K.N.); bartz@mfk.fau.de (M.B.); wartzack@mfk.fau.de (S.W.)
– name: 2 Forschungszentrum Jülich GmbH, Helmholtz-Institute Erlangen-Nürnberg for Renewable Energy, Cauerstr. 1, 91058 Erlangen, Germany; t.boehm@fz-juelich.de (T.B.); si.thiele@fz-juelich.de (S.T.)
– name: 5 Department of Chemical and Biological Engineering, Friedrich-Alexander-University Erlangen-Nuremberg (FAU), Egerlandstr. 3, 91058 Erlangen, Germany
– name: 3 Department of Materials Science & Engineering, Interdisciplinary Center for Nanostructured Films (IZNF) Institute I, Friedrich-Alexander-University Erlangen-Nuremberg (FAU), Cauerstr. 3, 91058 Erlangen, Germany; sebastian.s.krauss@fau.de (S.K.); benoit.merle@fau.de (B.M.)
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  surname: Wartzack
  fullname: Wartzack, Sandro
BackLink https://www.ncbi.nlm.nih.gov/pubmed/34198895$$D View this record in MEDLINE/PubMed
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Issue 11
Keywords total knee arthroplasty
biotribology
Ti64
UHMWPE
DLC coating
biomedical applications
wear
CoCr
friction
pin-on-disk
Language English
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Snippet Diamond-like carbon coatings may decrease implant wear, therefore, they are helping to reduce aseptic loosening and increase service life of total knee...
SourceID pubmedcentral
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StartPage 1880
SubjectTerms Arthritis
Biocompatibility
Carbon
Chemical vapor deposition
Chromium
Coatings
Continuous coating
Diamond films
Diamond-like carbon
Diamond-like carbon films
Femoral components
Friction
Hydrogenation
Intermetallic compounds
Investigations
Knee
Loosening
Lubricants & lubrication
Lubrication
Mechanical properties
Orthopaedic implants
Pin on disk tests
Polyethylene
Raman spectroscopy
Scanning microscopy
Service life
Spallation
Stainless steel
Titanium
Titanium base alloys
Transplants & implants
Tribology
Tungsten
Ultra high molecular weight polyethylene
Wear particles
Title Amorphous Carbon Coatings for Total Knee Replacements—Part II: Tribological Behavior
URI https://www.ncbi.nlm.nih.gov/pubmed/34198895
https://www.proquest.com/docview/2539961516
https://www.proquest.com/docview/2548415812
https://pubmed.ncbi.nlm.nih.gov/PMC8201056
Volume 13
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