Genetic algorithm-based error correction algorithm for CNC turning machining of mechanical parts

• Published in: Journal of Measurements in Engineering Vol. 11; no. 4; pp. 509 - 524
• Main Authors: Xue, Qinghong, Miao, Ying, Xue, Zijian
• Format: Journal Article
• Language: English
• Published: Kaunas JVE International Ltd 01.12.2023
• Subjects: Algorithms; Analysis; Blowing rate; Cutting parameters; Dimensional analysis; Error analysis; Error compensation; Error correction; Error reduction; Feed rate; Genetic algorithms; Machining; Proportional integral; Turning (machining); China
• ISSN: 2335-2124; 2424-4635; 2424-4635
• DOI: 10.21595/jme.2023.23501

This paper discusses how to improve the machining precision in the turning of slender shaft. The main cause of dimensional error in slender shaft machining is analyzed by establishing dimensional error model and using genetic algorithm to optimize cutting parameter selection. Based on this, the proportional-integral-differential control error compensation is proposed to reduce the error in the turning process of slender shaft. Through the simulation experiment, the machining size error of slender shaft under different cutting parameters is obtained. It is found that the increase of back blowing and feed rate will aggravate the dimensional error, while the increase of CS will reduce the dimensional error. The error after the proportional-integral-differential control error compensation is much smaller than that without the error compensation. The experimental results show that the method is reliable in reducing the errors in the turning of slender shaft, and can realize the machining mode with higher precision and efficiency. This is of great significance to the development of machinery manufacturing industry.