Enhancing manufacturing intelligence through an unsupervised data-driven methodology for cyclic industrial processes

• Published in: Expert systems with applications Vol. 182; p. 115269
• Main Authors: Cerquitelli, Tania, Ventura, Francesco, Apiletti, Daniele, Baralis, Elena, Macii, Enrico, Poncino, Massimo
• Format: Journal Article
• Language: English
• Published: New York Elsevier Ltd 15.11.2021; Elsevier BV
• Subjects: Algorithms; Categories; Cluster analysis; Clustering; Data analytics; Data mining; Domains; Industrial engineering; Industry 4.0; Intelligence; Intelligent manufacturing systems; Labeling; Labels; Machine learning; Manufacturing; Manufacturing engineering; Predictive maintenance; Production lines; Self tuning; Self-tuning machine learning; Subject specialists; Cluster analysis; Industry 4.0; Data analytics; Self-tuning machine learning; Predictive maintenance
• ISSN: 0957-4174; 1873-6793
• DOI: 10.1016/j.eswa.2021.115269

Recent trends in intelligent manufacturing are transforming shop floor environments into digital factories, thanks to a pervasive integration of information and communication technologies in production lines. Industrial processes become the source of high-volume heterogeneous data, paving the way to create manufacturing intelligence by means of machine learning and data-driven methodologies. In such settings, predictive diagnostics play a crucial role, as they promise to predict future critical conditions in the production process. Unfortunately, the diffusion of data-driven predictive maintenance methodologies is limited by (i) the absence of timely ground-truth knowledge (i.e., class labels), required in the learning phase of data-driven supervised approaches, and (ii) the limited availability of data-mining expertise among application-domain experts, required to harness the power of machine learning techniques. Innovative data-driven services are needed to support domain experts in (i) applying powerful self-learning intelligent techniques with limited technical expertise and (ii) easily understanding results and choices operated by such intelligent techniques, to increase trust by means of transparency. To this aim, this paper presents UDaMP, an integrated platform to support manufacturing intelligence by providing a transparent, self-tuning, unsupervised discovery and assisted data labelling service for predictive maintenance, specifically targeted at cyclic industrial processes. UDaMP includes (i) production-cycle-aware feature engineering, (ii) unsupervised discovery of production-cycle categories, (iii) self-tuning of the optimal number of categories, (iv) human-readable characterisation of production-cycle categories, and (v) assisted data labelling for domain experts. Scalable clustering algorithms automatically discover groups of production cycles sharing common time-independent properties. A self-tuning strategy is integrated to automatically configure the specific input parameter and select the best approach for the data under analysis. Each cluster is then locally characterised through the data distribution of the top 10 most relevant features to support domain experts in uncovering its meaning. Experimental evaluation of UDaMP has been performed on real-world data collected in two different industrial settings. •Semi-supervised labelling of production cycles for predictive maintenance.•Wide applicability to any cycle-based production process without ground truth labels.•Exploitable by domain experts thanks to transparent self-tuning techniques.