Machine learning approach for the prediction of mixed lubrication parameters for different surface topographies of non-conformal rough contacts

• Published in: Industrial lubrication and tribology Vol. 75; no. 9; pp. 1022 - 1030
• Main Authors: Prajapati, Deepak Kumar, Katiyar, Jitendra Kumar, Prakash, Chander
• Format: Journal Article
• Language: English
• Published: Bradford Emerald Publishing Limited 06.11.2023; Emerald Group Publishing Limited
• Subjects: Algorithms; Datasets; Elastohydrodynamic lubrication; Friction; Kurtosis; Lubricants & lubrication; Lubrication; Machine learning; Methods; Model accuracy; Multilayer perceptrons; Multilayers; Neural networks; Numerical analysis; Parameters; Regression models; Rolling speed; Simulation; Skewness; Topography; Traction; Surface topography; Asperity load ratio; Mixed lubrication; MLP neural network; Machine learning
• ISSN: 0036-8792; 1758-5775; 0036-8792
• DOI: 10.1108/ILT-04-2023-0121

Purpose This study aims to use a machine learning (ML) model for the prediction of traction coefficient and asperity load ratio for different surface topographies of non-conformal rough contacts. Design/methodology/approach The input data set for the ML model is generated using a mixed-lubrication model. Surface topography parameters (skewness, kurtosis and pattern ratio), rolling speed and hardness are used as input features in the multi-layer perceptron (MLP) model. The hyperparameter tuning and fivefold cross-validation are also performed to minimize the overfitting. Findings From the results, it is shown that the MLP model shows excellent accuracy (R2 > 90%) on the test data set for making the prediction of mixed lubrication parameters. It is also observed that engineered rough surfaces with high negative skewness, low kurtosis and isotropic surface patterns exhibit a significant low traction coefficient. It is also concluded that the MLP model gives better accuracy in comparison to the random forest regression model based on the training and testing data sets. Originality/value Mixed lubrication parameters are predicted by developing a regression-based MLP model. The machine learning model is trained using several topography parameters, which are vital in the mixed-EHL regime because of the lack of regression-fit expressions in previous works. The accuracy of MLP with random forest models is also compared.