Resistance Characteristics of Cemented High-Concentration Backfill in a Bending Pipeline: A Numerical Simulation

• Published in: Minerals (Basel) Vol. 15; no. 2; p. 145
• Main Authors: Guo, Jinping, Qiu, Zheng, Wang, Xiaolin, Gu, Qinghua, Jiang, Haiqiang, Chen, Shunman
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 01.02.2025
• Subjects: Angles (geometry); Backfill; Bending; Binders (materials); Complexity; Computational fluid dynamics; Deformation; Diameters; Flow velocity; Fluid dynamics; Hydrodynamics; Investigations; Mathematical models; Mine tailings; Non-Newtonian fluids; Numerical analysis; Parameters; Partial differential equations; Physical properties; Pipe lines; Pipes; Pressure loss; Reynolds number; Rheology; Simulation; Simulation methods; Slurries; Software; Velocity; Viscosity; Yield stress; China
• ISSN: 2075-163X; 2075-163X
• DOI: 10.3390/min15020145

With the advancement of backfill mining technology, cemented high-concentration backfill (CHB), composed of solid particles, such as high-concentration tailings or waste rock mixed with a small amount of binder, has gained widespread applications due to its superior filling performance. Given the complexity of the backfill pipeline network, studying the characteristics of pipe transportation is crucial. The local resistance in bending pipes represents an important parameter for CHB pipeline transportation. However, existing research on the local resistance characteristics of bending pipes lacks comprehensiveness and depth. This study proposes a novel definition of the local resistance coefficient as the ratio of pressure loss per unit length of a bend pipe compared to that of a straight pipe. Utilizing the computational fluid dynamics (CFD) method the impact of six different factors on the local resistance coefficient of the bending pipe is investigated: flow velocity, pipe diameter, slurry concentration, binder content, turning radius, and bending angle. The results indicate that the local resistance coefficient positively correlates with the flow velocity and pipe diameter but negatively correlates with the slurry concentration, turning radius, and bending angle. Among these factors, the slurry concentration exerts the most significant influence on the local resistance coefficient. The recommended approach to control the local resistance coefficient in the mine is to use CHB with a 76% solid fraction at a 1.5 m/s flow velocity, along with pipe parameters of a 0.15 m diameter, a 2.5 m turning radius, and bending angles between 90° and 150°. The findings provide a valuable reference for determining the optimal parameters for bend pipes and CHB and facilitate the theoretical calculation of resistance in complex filling pipeline networks.