Online Data Reconciliation with Poor Redundancy Systems

The paper deals with the integrated solution of different model-based optimization levels to face the problem of inferring and reconciling online plant measurements practically, under the condition of poor measure redundancy, because of a lack of instrumentation installed in the field. The novelty o...

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Published inIndustrial & engineering chemistry research Vol. 50; no. 24; pp. 14105 - 14114
Main Authors Manenti, Flavio, Grottoli, Maria Grazia, Pierucci, Sauro
Format Journal Article
LanguageEnglish
Published Washington, DC American Chemical Society 21.12.2011
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ISSN0888-5885
1520-5045
DOI10.1021/ie202259b

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Summary:The paper deals with the integrated solution of different model-based optimization levels to face the problem of inferring and reconciling online plant measurements practically, under the condition of poor measure redundancy, because of a lack of instrumentation installed in the field. The novelty of the proposed computer-aided process engineering (CAPE) solution is in the simultaneous integration of different optimization levels: (i) the data reconciliation based on a detailed process simulation; (ii) the introduction and estimation of certain adaptive parameters, to match the current process conditions as well as to confer a certain generality on it; and (iii) the use of a set of efficient optimizers to improve plant operations. The online feasibility of the proposed CAPE solution is validated on a large-scale sulfur recovery unit (SRU) of an oil refinery.
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ISSN:0888-5885
1520-5045
DOI:10.1021/ie202259b