WC硬质合金表面涂层摩擦磨损特性及其铣削性能研究

TG174.4; 为了研究WC硬质合金表面氮化物涂层的摩擦磨损特性及其对刀具铣削性能的影响,采用物理气相沉积法(PVD)在WC硬质合金表面分别沉积了TiN、CrN和TiAlN 3种氮化物涂层.利用扫描电镜(SEM)、X射线衍射仪(XRD)、摩擦磨损试验机分析了WC硬质合金及3种氮化物涂层的组织和摩擦磨损性能.以45钢为被铣削材料,研究了WC硬质合金及3种氮化物涂层刀具的铣削性能.结果表明:氮化物涂层能有效提高WC硬质合金的表面硬度和耐磨性能,3种氮化物涂层中,TiAlN涂层的硬度最高,相比WC基体提高了26.5%,TiAlN涂层能显著提高WC硬质合金的耐磨性能,其磨损特征为较小的磨粒磨损和轻微...

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Published in材料保护 Vol. 56; no. 5; pp. 97 - 105
Main Authors 邵树锋, 成先明, 孙守宇, 杨可, 冯源
Format Journal Article
LanguageChinese
Published 浙江工业职业技术学院,浙江 绍兴 312000%河海大学机电工程学院,江苏 常州 213022 15.05.2023
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ISSN1001-1560
DOI10.16577/j.issn.1001-1560.2023.0112

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Abstract TG174.4; 为了研究WC硬质合金表面氮化物涂层的摩擦磨损特性及其对刀具铣削性能的影响,采用物理气相沉积法(PVD)在WC硬质合金表面分别沉积了TiN、CrN和TiAlN 3种氮化物涂层.利用扫描电镜(SEM)、X射线衍射仪(XRD)、摩擦磨损试验机分析了WC硬质合金及3种氮化物涂层的组织和摩擦磨损性能.以45钢为被铣削材料,研究了WC硬质合金及3种氮化物涂层刀具的铣削性能.结果表明:氮化物涂层能有效提高WC硬质合金的表面硬度和耐磨性能,3种氮化物涂层中,TiAlN涂层的硬度最高,相比WC基体提高了26.5%,TiAlN涂层能显著提高WC硬质合金的耐磨性能,其磨损特征为较小的磨粒磨损和轻微氧化磨损.TiAlN涂层的高硬度和高耐磨性能更有利于铣削45钢,铣削过程中产生的氧化膜易覆盖在刀尖表面,起到保护刀具表面的作用,进而显著提高刀具的铣削性能.同时相比其他涂层,TiAlN涂层刀具后刀面的磨屑的黏附少,表现出较强的排屑能力,这对于提高刀具的铣削性能具有重要意义.
AbstractList TG174.4; 为了研究WC硬质合金表面氮化物涂层的摩擦磨损特性及其对刀具铣削性能的影响,采用物理气相沉积法(PVD)在WC硬质合金表面分别沉积了TiN、CrN和TiAlN 3种氮化物涂层.利用扫描电镜(SEM)、X射线衍射仪(XRD)、摩擦磨损试验机分析了WC硬质合金及3种氮化物涂层的组织和摩擦磨损性能.以45钢为被铣削材料,研究了WC硬质合金及3种氮化物涂层刀具的铣削性能.结果表明:氮化物涂层能有效提高WC硬质合金的表面硬度和耐磨性能,3种氮化物涂层中,TiAlN涂层的硬度最高,相比WC基体提高了26.5%,TiAlN涂层能显著提高WC硬质合金的耐磨性能,其磨损特征为较小的磨粒磨损和轻微氧化磨损.TiAlN涂层的高硬度和高耐磨性能更有利于铣削45钢,铣削过程中产生的氧化膜易覆盖在刀尖表面,起到保护刀具表面的作用,进而显著提高刀具的铣削性能.同时相比其他涂层,TiAlN涂层刀具后刀面的磨屑的黏附少,表现出较强的排屑能力,这对于提高刀具的铣削性能具有重要意义.
Author 孙守宇
邵树锋
杨可
冯源
成先明
AuthorAffiliation 浙江工业职业技术学院,浙江 绍兴 312000%河海大学机电工程学院,江苏 常州 213022
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Author_FL YANG Ke
FENG Yuan
SUN Shou-Yu
SHAO Shu-feng
CHENG Xian-ming
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Keywords 耐磨性
WC硬质合金
铣削性能
氮化物涂层
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Title WC硬质合金表面涂层摩擦磨损特性及其铣削性能研究
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