COMAS-A1型切丝机下排链传动系统的改进

TS432; 为解决COMAS-A1型切丝机因下排链卡滞故障造成耐磨板变形及铜排链损坏等问题,对切丝机下排链传动系统进行了改进.将耐磨板前段由直线型改为直齿型,增加主动辊辊齿宽度;将弧度护板的平滑圆弧面改为凹槽面,通过加装紧固螺栓提高耐磨板的固定强度;消除下排链与耐磨板间的空隙,避免铜排链链节与耐磨板产生摩擦.对改进后主动辊和弧度护板进行有限元仿真分析,结果显示两者所受最大应力和应变量均能满足生产需求.以厦门烟草工业有限责任公司生产的"七匹狼"等卷烟为对象进行测试,结果表明:改进后COMAS-A1型切丝机下排链发生卡滞故障频次由改进前的0.55次/百批次降低为0,节约备件及...

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Published in烟草科技 Vol. 53; no. 5; pp. 99 - 104
Main Authors 焦跃层, 徐建燎, 廖仲生, 蔡志坚, 陈昆海, 薛智勇, 王昭焜
Format Journal Article
LanguageChinese
Published 厦门烟草工业有限责任公司,福建省厦门市海沧区新阳路1号,361022 01.05.2020
Subjects
耐磨板
COMAS-A1型切丝机
弧度护板
有限元仿真分析
主动辊
下排链
Online AccessGet full text
ISSN1002-0861
DOI10.16135/j.issn1002-0861.2019.0005

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Abstract TS432; 为解决COMAS-A1型切丝机因下排链卡滞故障造成耐磨板变形及铜排链损坏等问题,对切丝机下排链传动系统进行了改进.将耐磨板前段由直线型改为直齿型,增加主动辊辊齿宽度;将弧度护板的平滑圆弧面改为凹槽面,通过加装紧固螺栓提高耐磨板的固定强度;消除下排链与耐磨板间的空隙,避免铜排链链节与耐磨板产生摩擦.对改进后主动辊和弧度护板进行有限元仿真分析,结果显示两者所受最大应力和应变量均能满足生产需求.以厦门烟草工业有限责任公司生产的"七匹狼"等卷烟为对象进行测试,结果表明:改进后COMAS-A1型切丝机下排链发生卡滞故障频次由改进前的0.55次/百批次降低为0,节约备件及维修费用约3.40万元/年.该技术可为实现制丝设备降本增效提供支持.
AbstractList TS432; 为解决COMAS-A1型切丝机因下排链卡滞故障造成耐磨板变形及铜排链损坏等问题,对切丝机下排链传动系统进行了改进.将耐磨板前段由直线型改为直齿型,增加主动辊辊齿宽度;将弧度护板的平滑圆弧面改为凹槽面,通过加装紧固螺栓提高耐磨板的固定强度;消除下排链与耐磨板间的空隙,避免铜排链链节与耐磨板产生摩擦.对改进后主动辊和弧度护板进行有限元仿真分析,结果显示两者所受最大应力和应变量均能满足生产需求.以厦门烟草工业有限责任公司生产的"七匹狼"等卷烟为对象进行测试,结果表明:改进后COMAS-A1型切丝机下排链发生卡滞故障频次由改进前的0.55次/百批次降低为0,节约备件及维修费用约3.40万元/年.该技术可为实现制丝设备降本增效提供支持.
Author 王昭焜
徐建燎
陈昆海
薛智勇
蔡志坚
廖仲生
焦跃层
AuthorAffiliation 厦门烟草工业有限责任公司,福建省厦门市海沧区新阳路1号,361022
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LIAO Zhongsheng
XUE Zhiyong
JIAO Yueceng
CHEN Kunhai
CAI Zhijian
WANG Zhaokun
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Keywords 耐磨板
COMAS-A1型切丝机
弧度护板
有限元仿真分析
主动辊
下排链
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Snippet TS432; 为解决COMAS-A1型切丝机因下排链卡滞故障造成耐磨板变形及铜排链损坏等问题,对切丝机下排链传动系统进行了改进.将耐磨板前段由直线型改为直齿型,增加主动辊辊齿宽...
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Title COMAS-A1型切丝机下排链传动系统的改进
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