YJ116B型卷烟机上胶装置的改进

TS433; 为解决YJ116B型卷烟机上胶装置喷胶嘴易损坏、烟支爆口质量缺陷率高、故障维修耗时长等问题,设计了一套带有直线导轨的上胶装置.利用电磁阀通过压缩空气控制双作用气缸活塞杆做伸缩运动,带动胶枪固定块及滑块沿直线导轨前后移动,从而实现胶枪的前后移动;当胶枪进入或退出工作位置时,可调整喷胶嘴与卷烟纸之间的距离,并避免喷胶嘴与烟枪边板产生碰撞.以济南卷烟厂使用的ZJ116B卷接机组为对象进行测试,结果表明:YJ116B型卷烟机上胶装置改进后喷胶嘴损坏数量降低83.3%,烟支爆口质量缺陷发生后上胶装置维修次数降低约78.7%,胶枪维修时间降低62.7%.该技术可为降低备件消耗、提高卷接机组生...

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Published in烟草科技 Vol. 57; no. 4; pp. 108 - 112
Main Authors 姜冬子, 赵斌, 卞建胜, 张玉臣, 王雪峰
Format Journal Article
LanguageChinese
Published 山东中烟工业有限责任公司济南卷烟厂,济南市高新区科航路2006号 251014 01.04.2024
Subjects
YJ116B型卷烟机
喷胶嘴
胶枪
YJ116B cigarette maker
上胶装置
滑块
直线导轨
Glue nozzle
Slide block
Gluing system
Linear guide
Glue gun
Online AccessGet full text
ISSN1002-0861
DOI10.16135/j.issn1002-0861.2023.0785

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Abstract TS433; 为解决YJ116B型卷烟机上胶装置喷胶嘴易损坏、烟支爆口质量缺陷率高、故障维修耗时长等问题,设计了一套带有直线导轨的上胶装置.利用电磁阀通过压缩空气控制双作用气缸活塞杆做伸缩运动,带动胶枪固定块及滑块沿直线导轨前后移动,从而实现胶枪的前后移动;当胶枪进入或退出工作位置时,可调整喷胶嘴与卷烟纸之间的距离,并避免喷胶嘴与烟枪边板产生碰撞.以济南卷烟厂使用的ZJ116B卷接机组为对象进行测试,结果表明:YJ116B型卷烟机上胶装置改进后喷胶嘴损坏数量降低83.3%,烟支爆口质量缺陷发生后上胶装置维修次数降低约78.7%,胶枪维修时间降低62.7%.该技术可为降低备件消耗、提高卷接机组生产效率提供支持.
AbstractList TS433; 为解决YJ116B型卷烟机上胶装置喷胶嘴易损坏、烟支爆口质量缺陷率高、故障维修耗时长等问题,设计了一套带有直线导轨的上胶装置.利用电磁阀通过压缩空气控制双作用气缸活塞杆做伸缩运动,带动胶枪固定块及滑块沿直线导轨前后移动,从而实现胶枪的前后移动;当胶枪进入或退出工作位置时,可调整喷胶嘴与卷烟纸之间的距离,并避免喷胶嘴与烟枪边板产生碰撞.以济南卷烟厂使用的ZJ116B卷接机组为对象进行测试,结果表明:YJ116B型卷烟机上胶装置改进后喷胶嘴损坏数量降低83.3%,烟支爆口质量缺陷发生后上胶装置维修次数降低约78.7%,胶枪维修时间降低62.7%.该技术可为降低备件消耗、提高卷接机组生产效率提供支持.
Abstract_FL In order to solve the problems such as gluing nozzle damage,higher percentage of cigarette seam-open,and time-consuming maintenance work,a gluing system with linear guide was designed for the YJ116B cigarette maker,wherein a solenoid valve-controlled air cylinder drives a sliding block together with the base block of a glue gun to move forward and backward along a linear guide.When the glue gun approaches to or leaves from the working position,the positions of the glue nozzle relative to the cigarette paper and the side plate of the garniture can be adjusted.The new gluing system was tested on a ZJ116B filter cigarette maker in Jinan Cigarette Factory.The results showed that the number of glue nozzle damage in YJ116B cigarette maker,the frequency of gluing system maintenance due to cigarette seam-open and the maintenance time of glue gun decreased by 83.3%,about 78.7% and 62.7%,respectively.This technology can help reduce the consumption of spare parts and improve the production efficiency of filter cigarette makers.
Author 张玉臣
姜冬子
卞建胜
王雪峰
赵斌
AuthorAffiliation 山东中烟工业有限责任公司济南卷烟厂,济南市高新区科航路2006号 251014
AuthorAffiliation_xml – name: 山东中烟工业有限责任公司济南卷烟厂,济南市高新区科航路2006号 251014
Author_FL WANG Xuefeng
ZHANG Yuchen
JIANG Dongzi
ZHAO Bin
BIAN Jiansheng
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Keywords YJ116B型卷烟机
喷胶嘴
胶枪
YJ116B cigarette maker
上胶装置
滑块
直线导轨
Glue nozzle
Slide block
Gluing system
Linear guide
Glue gun
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PublicationTitle 烟草科技
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Snippet TS433; 为解决YJ116B型卷烟机上胶装置喷胶嘴易损坏、烟支爆口质量缺陷率高、故障维修耗时长等问题,设计了一套带有直线导轨的上胶装置.利用电磁阀通过压缩空气控制双作用气缸...
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