電解現象を利用した超硬合金のミーリング加工の研究 －切削抵抗の測定と加工現象の調査
To achieve high-speed machining of sintered carbide, a new process of milling using an electrochemical reaction is proposed. First, the phenomena on the sintered carbide surface occurring in the electrochemical reaction were investigated. The reactions that could occur on the sintered carbide surfac...
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| Published in | 電気加工学会誌 Vol. 54; no. 135; p. 22 |
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| Main Authors | , , , , , , , |
| Format | Journal Article |
| Language | Japanese |
| Published |
一般社団法人 電気加工学会
2020
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| Subjects | |
| Online Access | Get full text |
| ISSN | 0387-754X 1881-0888 |
| DOI | 10.2526/jseme.54.22 |
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| Abstract | To achieve high-speed machining of sintered carbide, a new process of milling using an electrochemical reaction is proposed. First, the phenomena on the sintered carbide surface occurring in the electrochemical reaction were investigated. The reactions that could occur on the sintered carbide surface are the elution of Co, the oxidation of Co, and the oxidation of WC. It was found that the elution of Co occurs first, followed by the oxidation of WC. Then, the cutting resistance and the machining phenomena were evaluated and compared in the cases with and without the electrochemical reaction. It was shown that the cutting resistance becomes significantly lower when the electrochemical reaction occurs. The analysis results showed that the reason for the reduction in cutting resistance was the elution of Co and that most of the electric charge was used for the elution of Co, not the oxidation of Co and WC, when machining was carried out under certain conditions. |
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| AbstractList | To achieve high-speed machining of sintered carbide, a new process of milling using an electrochemical reaction is proposed. First, the phenomena on the sintered carbide surface occurring in the electrochemical reaction were investigated. The reactions that could occur on the sintered carbide surface are the elution of Co, the oxidation of Co, and the oxidation of WC. It was found that the elution of Co occurs first, followed by the oxidation of WC. Then, the cutting resistance and the machining phenomena were evaluated and compared in the cases with and without the electrochemical reaction. It was shown that the cutting resistance becomes significantly lower when the electrochemical reaction occurs. The analysis results showed that the reason for the reduction in cutting resistance was the elution of Co and that most of the electric charge was used for the elution of Co, not the oxidation of Co and WC, when machining was carried out under certain conditions. |
| Author | 王, 思聰 白井, 康介 脇川, 祐介 中田, 篤史 早川, 邦夫 陳, 俊達 後藤, 昭弘 坂部, 晃紀 |
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| References | 5) 田村祐二, 久保田譲 : 超硬合金の電解研削における複合効果について, 茨城大学工学部研究部報, Vol.20 (1972) pp.82-86 1) 福井雅彦, 藤本一也 : 超硬合金金型の直彫り加工の最適方策, 型技術者会議2016 講演論文集, (2016) pp.84-85 4) 古野知祐, 内平俊夫, 宇宿徹 : 超硬合金の電解研削に関する研究, 金属表面技術, Vol.17, No.2(1966) pp.46-52 2) 島田浩之, 矢野和也, 金田泰幸 : ナノ多結晶ダイヤモンド工具「スミダイヤバインダレスボールエンドミルNPDB 型」による超硬合金直彫り加工, SEI テクニカルレビュー, No.185 (2014)pp.89-93 6) 釜田浩, 木本康雄, 河合裕一, 垣野義昭 : 電解複合砥粒加工作用に関する研究(第1報), 電気加工学会誌, Vol.22, No.43 (1988) pp.7-17 9) D. Van Camp, J. Bouquet, J. Qiana, J. Vleugels, B. Lauwers : Investigation on hybrid mechano-electrochemical milling of Ti6Al4V, Procedia CIRP 68 (2018) pp.156-161 3) 西本廉 : 電解研削について, 金属表面技術, Vol.14, No.1 (1963) pp.12-20 8) 小林庸幸, 鈴木庸久, 金澤直一郎 : 小径ダイヤモンド電着軸付砥石を用いた電解研削加工による超硬合金の溝加工, 2015 年度精密工学会春季大会学術講演会講演論文集, (2015) pp.69-70 11) 後藤昭弘, 諸井孝行, 植松政人, 齋藤長男, 毛利尚武, 湯澤隆 : 超硬合金の電解加工に関する研究 (第1報) -Co の溶出防止の方法-, 電気加工学会誌, Vol.49, No.121 (2015) pp.117-124 7) 佐藤敏一 : 電解加工と化学加工, 朝倉書店, (1970) pp.155-235 10) Wenhao Zhang, Tomoo Kitamura, Masanori Kunieda, Kozoh Abe : Observation of ECM Gap Phenomena through Transparent Electrode, International Journal of Electrical Machining, No.19 (2014) pp.40-44 |
| References_xml | – reference: 3) 西本廉 : 電解研削について, 金属表面技術, Vol.14, No.1 (1963) pp.12-20 – reference: 8) 小林庸幸, 鈴木庸久, 金澤直一郎 : 小径ダイヤモンド電着軸付砥石を用いた電解研削加工による超硬合金の溝加工, 2015 年度精密工学会春季大会学術講演会講演論文集, (2015) pp.69-70 – reference: 10) Wenhao Zhang, Tomoo Kitamura, Masanori Kunieda, Kozoh Abe : Observation of ECM Gap Phenomena through Transparent Electrode, International Journal of Electrical Machining, No.19 (2014) pp.40-44 – reference: 1) 福井雅彦, 藤本一也 : 超硬合金金型の直彫り加工の最適方策, 型技術者会議2016 講演論文集, (2016) pp.84-85 – reference: 5) 田村祐二, 久保田譲 : 超硬合金の電解研削における複合効果について, 茨城大学工学部研究部報, Vol.20 (1972) pp.82-86 – reference: 6) 釜田浩, 木本康雄, 河合裕一, 垣野義昭 : 電解複合砥粒加工作用に関する研究(第1報), 電気加工学会誌, Vol.22, No.43 (1988) pp.7-17 – reference: 2) 島田浩之, 矢野和也, 金田泰幸 : ナノ多結晶ダイヤモンド工具「スミダイヤバインダレスボールエンドミルNPDB 型」による超硬合金直彫り加工, SEI テクニカルレビュー, No.185 (2014)pp.89-93 – reference: 4) 古野知祐, 内平俊夫, 宇宿徹 : 超硬合金の電解研削に関する研究, 金属表面技術, Vol.17, No.2(1966) pp.46-52 – reference: 11) 後藤昭弘, 諸井孝行, 植松政人, 齋藤長男, 毛利尚武, 湯澤隆 : 超硬合金の電解加工に関する研究 (第1報) -Co の溶出防止の方法-, 電気加工学会誌, Vol.49, No.121 (2015) pp.117-124 – reference: 7) 佐藤敏一 : 電解加工と化学加工, 朝倉書店, (1970) pp.155-235 – reference: 9) D. Van Camp, J. Bouquet, J. Qiana, J. Vleugels, B. Lauwers : Investigation on hybrid mechano-electrochemical milling of Ti6Al4V, Procedia CIRP 68 (2018) pp.156-161 |
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| Title | 電解現象を利用した超硬合金のミーリング加工の研究 －切削抵抗の測定と加工現象の調査 |
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