A case study on TBM cutterhead temperature monitoring and mud cake formation discrimination method
The mud cake is easily formed during the tunnel boring machine (TBM) excavation in clay soils or rocks containing clay minerals. Mud cake will lead to soil disturbance of tunnel face, clogging cutterhead and even affect the construction efficiency and personnel safety. In this study, a discriminatio...
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| Published in | Scientific reports Vol. 11; no. 1; pp. 19983 - 12 |
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| Main Authors | , , , , |
| Format | Journal Article |
| Language | English |
| Published |
London
Nature Publishing Group UK
07.10.2021
Nature Publishing Group Nature Portfolio |
| Subjects | |
| Online Access | Get full text |
| ISSN | 2045-2322 2045-2322 |
| DOI | 10.1038/s41598-021-99439-x |
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| Abstract | The mud cake is easily formed during the tunnel boring machine (TBM) excavation in clay soils or rocks containing clay minerals. Mud cake will lead to soil disturbance of tunnel face, clogging cutterhead and even affect the construction efficiency and personnel safety. In this study, a discrimination method of mud cake formation based on cutterhead temperature was proposed. An online monitoring system was designed and installed on the slurry balance TBM. The results show that: (a) the cutterhead temperature data can be reliably detected and transmitted by the system; (b) in a tunneling cycle, the temperature at some positions of the cutterhead will increase first and then decrease; (c) during the field test, the temperature variation is around 2.5 °C under the normal condition, but the temperature variation will increase more than 50 °C due to the mud cake or geological change; (d) compared with the cooling rate, mud cake formation can be accurately discriminated. |
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| AbstractList | The mud cake is easily formed during the tunnel boring machine (TBM) excavation in clay soils or rocks containing clay minerals. Mud cake will lead to soil disturbance of tunnel face, clogging cutterhead and even affect the construction efficiency and personnel safety. In this study, a discrimination method of mud cake formation based on cutterhead temperature was proposed. An online monitoring system was designed and installed on the slurry balance TBM. The results show that: (a) the cutterhead temperature data can be reliably detected and transmitted by the system; (b) in a tunneling cycle, the temperature at some positions of the cutterhead will increase first and then decrease; (c) during the field test, the temperature variation is around 2.5 °C under the normal condition, but the temperature variation will increase more than 50 °C due to the mud cake or geological change; (d) compared with the cooling rate, mud cake formation can be accurately discriminated. The mud cake is easily formed during the tunnel boring machine (TBM) excavation in clay soils or rocks containing clay minerals. Mud cake will lead to soil disturbance of tunnel face, clogging cutterhead and even affect the construction efficiency and personnel safety. In this study, a discrimination method of mud cake formation based on cutterhead temperature was proposed. An online monitoring system was designed and installed on the slurry balance TBM. The results show that: (a) the cutterhead temperature data can be reliably detected and transmitted by the system; (b) in a tunneling cycle, the temperature at some positions of the cutterhead will increase first and then decrease; (c) during the field test, the temperature variation is around 2.5 °C under the normal condition, but the temperature variation will increase more than 50 °C due to the mud cake or geological change; (d) compared with the cooling rate, mud cake formation can be accurately discriminated. The mud cake is easily formed during the tunnel boring machine (TBM) excavation in clay soils or rocks containing clay minerals. Mud cake will lead to soil disturbance of tunnel face, clogging cutterhead and even affect the construction efficiency and personnel safety. In this study, a discrimination method of mud cake formation based on cutterhead temperature was proposed. An online monitoring system was designed and installed on the slurry balance TBM. The results show that: (a) the cutterhead temperature data can be reliably detected and transmitted by the system; (b) in a tunneling cycle, the temperature at some positions of the cutterhead will increase first and then decrease; (c) during the field test, the temperature variation is around 2.5 °C under the normal condition, but the temperature variation will increase more than 50 °C due to the mud cake or geological change; (d) compared with the cooling rate, mud cake formation can be accurately discriminated.The mud cake is easily formed during the tunnel boring machine (TBM) excavation in clay soils or rocks containing clay minerals. Mud cake will lead to soil disturbance of tunnel face, clogging cutterhead and even affect the construction efficiency and personnel safety. In this study, a discrimination method of mud cake formation based on cutterhead temperature was proposed. An online monitoring system was designed and installed on the slurry balance TBM. The results show that: (a) the cutterhead temperature data can be reliably detected and transmitted by the system; (b) in a tunneling cycle, the temperature at some positions of the cutterhead will increase first and then decrease; (c) during the field test, the temperature variation is around 2.5 °C under the normal condition, but the temperature variation will increase more than 50 °C due to the mud cake or geological change; (d) compared with the cooling rate, mud cake formation can be accurately discriminated. Abstract The mud cake is easily formed during the tunnel boring machine (TBM) excavation in clay soils or rocks containing clay minerals. Mud cake will lead to soil disturbance of tunnel face, clogging cutterhead and even affect the construction efficiency and personnel safety. In this study, a discrimination method of mud cake formation based on cutterhead temperature was proposed. An online monitoring system was designed and installed on the slurry balance TBM. The results show that: (a) the cutterhead temperature data can be reliably detected and transmitted by the system; (b) in a tunneling cycle, the temperature at some positions of the cutterhead will increase first and then decrease; (c) during the field test, the temperature variation is around 2.5 °C under the normal condition, but the temperature variation will increase more than 50 °C due to the mud cake or geological change; (d) compared with the cooling rate, mud cake formation can be accurately discriminated. |
| ArticleNumber | 19983 |
| Author | Lin, Laikuang Xia, Yimin Wu, Dun Fu, Jie Lan, Hao |
| Author_xml | – sequence: 1 givenname: Jie surname: Fu fullname: Fu, Jie organization: College of Mechanical and Electrical Engineering, Central South University, State Key Laboratory of High Performance Complex Manufacturing, Central South University – sequence: 2 givenname: Yimin surname: Xia fullname: Xia, Yimin email: xiaymj@csu.edu.cn organization: College of Mechanical and Electrical Engineering, Central South University, State Key Laboratory of High Performance Complex Manufacturing, Central South University – sequence: 3 givenname: Hao surname: Lan fullname: Lan, Hao organization: College of Engineering and Design, Hunan Normal University – sequence: 4 givenname: Dun surname: Wu fullname: Wu, Dun organization: College of Mechanical and Electrical Engineering, Central South University, State Key Laboratory of High Performance Complex Manufacturing, Central South University – sequence: 5 givenname: Laikuang surname: Lin fullname: Lin, Laikuang email: linlaikuang34@163.com organization: College of Mechanical and Electrical Engineering, Central South University, State Key Laboratory of High Performance Complex Manufacturing, Central South University |
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| CitedBy_id | crossref_primary_10_1016_j_autcon_2023_105199 crossref_primary_10_1016_j_tust_2024_105966 crossref_primary_10_3390_buildings13020355 crossref_primary_10_1016_j_autcon_2023_104741 crossref_primary_10_1061_JCEMD4_COENG_15287 crossref_primary_10_3390_coatings14081071 crossref_primary_10_1007_s10064_022_03064_5 crossref_primary_10_1016_j_tust_2021_104128 crossref_primary_10_54097_fcis_v3i3_8583 crossref_primary_10_1038_s41598_025_89704_8 crossref_primary_10_1016_j_tust_2024_105825 crossref_primary_10_2478_amns_2024_3412 crossref_primary_10_3389_feart_2025_1544650 crossref_primary_10_1016_j_tust_2024_105908 crossref_primary_10_1680_jgeen_23_00164 crossref_primary_10_1007_s12665_024_11708_w crossref_primary_10_1038_s41598_023_42192_0 crossref_primary_10_1007_s13369_024_09321_x |
| Cites_doi | 10.1016/j.measurement.2019.107244 10.1155/2021/5524489 10.1016/j.tust.2012.04.010 10.1002/geot.201400048 10.1016/j.tust.2019.04.010 10.1016/j.autcon.2018.03.030 10.1016/j.tust.2019.103110 10.1061/(ASCE)GM.1943-5622.0002119 10.1016/j.tust.2013.03.010 10.1016/j.tust.2017.12.026 10.1016/j.tust.2016.05.006 10.1016/j.wear.2017.09.020 10.1680/geot.SIP13.P.005 10.1016/j.tust.2016.01.038 10.1061/(ASCE)GM.1943-5622.0000640 10.1016/j.tust.2016.02.023 10.1299/jamdsm.2019jamdsm0088 10.1007/s12517-020-5188-0 10.1016/j.tust.2018.07.018 10.1016/j.enggeo.2019.105307 10.1016/j.tust.2016.01.010 10.1016/j.measurement.2021.109034 10.1201/NOE0415374521.ch110 10.1201/b14769-179 |
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| Snippet | The mud cake is easily formed during the tunnel boring machine (TBM) excavation in clay soils or rocks containing clay minerals. Mud cake will lead to soil... Abstract The mud cake is easily formed during the tunnel boring machine (TBM) excavation in clay soils or rocks containing clay minerals. Mud cake will lead to... |
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| SubjectTerms | 639/166/986 639/166/988 Clay minerals Discrimination Drilling & boring machinery Excavation Humanities and Social Sciences Minerals Mud multidisciplinary Science Science (multidisciplinary) Slurries |
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| Title | A case study on TBM cutterhead temperature monitoring and mud cake formation discrimination method |
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