Microstructure and mechanical properties of Al/steel dissimilar welds fabricated by friction surfacing assisted friction stir lap welding
Al/steel dissimilar welds were obtained by friction stir lap welding (FSLW) with an Al interlayer, which was fabricated by friction surfacing (FS). In present study, the tool pin was totally plunged into the Al plate and interlayer without stirring steel, which avoided the tool wear. The Al plate an...
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Published in | Journal of Materials Research and Technology Vol. 9; no. 1; pp. 212 - 221 |
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Main Authors | , , , , , , |
Format | Journal Article |
Language | English |
Published |
Elsevier B.V
01.01.2020
Elsevier BV Elsevier |
Subjects | |
Online Access | Get full text |
ISSN | 2238-7854 |
DOI | 10.1016/j.jmrt.2019.10.046 |
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Abstract | Al/steel dissimilar welds were obtained by friction stir lap welding (FSLW) with an Al interlayer, which was fabricated by friction surfacing (FS). In present study, the tool pin was totally plunged into the Al plate and interlayer without stirring steel, which avoided the tool wear. The Al plate and interlayer were remarkably intermixed as pin length increased. A diffusion layer, instead of the intermetallic layer, was found at the Al/steel interface, indicating the enhanced atomic migration and related interfacial bonding. The maximum failure load of the joints of 2.8kN was reached when the 2.5mm pin tool was used. The heterogeneous microstructure, which was caused by the intermixing, was responsible for the fracture, according to the fracture profiles. Necking and dimples were depicted from the fractographies, indicating that the joints were failed by plastic fracture. |
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AbstractList | Al/steel dissimilar welds were obtained by friction stir lap welding (FSLW) with an Al interlayer, which was fabricated by friction surfacing (FS). In present study, the tool pin was totally plunged into the Al plate and interlayer without stirring steel, which avoided the tool wear. The Al plate and interlayer were remarkably intermixed as pin length increased. A diffusion layer, instead of the intermetallic layer, was found at the Al/steel interface, indicating the enhanced atomic migration and related interfacial bonding. The maximum failure load of the joints of 2.8 kN was reached when the 2.5 mm pin tool was used. The heterogeneous microstructure, which was caused by the intermixing, was responsible for the fracture, according to the fracture profiles. Necking and dimples were depicted from the fractographies, indicating that the joints were failed by plastic fracture. Keywords: Al/steel dissimilar joining, Friction surfacing, Friction stir welding, Microstructure, Mechanical properties Al/steel dissimilar welds were obtained by friction stir lap welding (FSLW) with an Al interlayer, which was fabricated by friction surfacing (FS). In present study, the tool pin was totally plunged into the Al plate and interlayer without stirring steel, which avoided the tool wear. The Al plate and interlayer were remarkably intermixed as pin length increased. A diffusion layer, instead of the intermetallic layer, was found at the Al/steel interface, indicating the enhanced atomic migration and related interfacial bonding. The maximum failure load of the joints of 2.8kN was reached when the 2.5mm pin tool was used. The heterogeneous microstructure, which was caused by the intermixing, was responsible for the fracture, according to the fracture profiles. Necking and dimples were depicted from the fractographies, indicating that the joints were failed by plastic fracture. |
Author | Yu, Mingrun Zhou, Li Liu, Baiyang Zhang, Zili Liu, Shuwei Song, Xiaoguo Zhao, Hongyun |
Author_xml | – sequence: 1 givenname: Li surname: Zhou fullname: Zhou, Li email: zhou.li@hit.edu.cn organization: State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China – sequence: 2 givenname: Mingrun surname: Yu fullname: Yu, Mingrun organization: State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China – sequence: 3 givenname: Baiyang surname: Liu fullname: Liu, Baiyang organization: Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209, China – sequence: 4 givenname: Zili surname: Zhang fullname: Zhang, Zili organization: Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209, China – sequence: 5 givenname: Shuwei surname: Liu fullname: Liu, Shuwei organization: Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209, China – sequence: 6 givenname: Xiaoguo surname: Song fullname: Song, Xiaoguo organization: State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China – sequence: 7 givenname: Hongyun surname: Zhao fullname: Zhao, Hongyun organization: State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China |
BackLink | https://cir.nii.ac.jp/crid/1871146593214129280$$DView record in CiNii |
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Keywords | Mechanical properties Friction surfacing Microstructure Al/steel dissimilar joining Friction stir welding |
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Snippet | Al/steel dissimilar welds were obtained by friction stir lap welding (FSLW) with an Al interlayer, which was fabricated by friction surfacing (FS). In present... |
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SubjectTerms | Al/steel dissimilar joining Friction stir welding Friction surfacing Mechanical properties Microstructure Mining engineering. Metallurgy TN1-997 |
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Title | Microstructure and mechanical properties of Al/steel dissimilar welds fabricated by friction surfacing assisted friction stir lap welding |
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