Microstructure and mechanical properties of Al/steel dissimilar welds fabricated by friction surfacing assisted friction stir lap welding

Al/steel dissimilar welds were obtained by friction stir lap welding (FSLW) with an Al interlayer, which was fabricated by friction surfacing (FS). In present study, the tool pin was totally plunged into the Al plate and interlayer without stirring steel, which avoided the tool wear. The Al plate an...

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Published inJournal of Materials Research and Technology Vol. 9; no. 1; pp. 212 - 221
Main Authors Zhou, Li, Yu, Mingrun, Liu, Baiyang, Zhang, Zili, Liu, Shuwei, Song, Xiaoguo, Zhao, Hongyun
Format Journal Article
LanguageEnglish
Published Elsevier B.V 01.01.2020
Elsevier BV
Elsevier
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Online AccessGet full text
ISSN2238-7854
DOI10.1016/j.jmrt.2019.10.046

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Abstract Al/steel dissimilar welds were obtained by friction stir lap welding (FSLW) with an Al interlayer, which was fabricated by friction surfacing (FS). In present study, the tool pin was totally plunged into the Al plate and interlayer without stirring steel, which avoided the tool wear. The Al plate and interlayer were remarkably intermixed as pin length increased. A diffusion layer, instead of the intermetallic layer, was found at the Al/steel interface, indicating the enhanced atomic migration and related interfacial bonding. The maximum failure load of the joints of 2.8kN was reached when the 2.5mm pin tool was used. The heterogeneous microstructure, which was caused by the intermixing, was responsible for the fracture, according to the fracture profiles. Necking and dimples were depicted from the fractographies, indicating that the joints were failed by plastic fracture.
AbstractList Al/steel dissimilar welds were obtained by friction stir lap welding (FSLW) with an Al interlayer, which was fabricated by friction surfacing (FS). In present study, the tool pin was totally plunged into the Al plate and interlayer without stirring steel, which avoided the tool wear. The Al plate and interlayer were remarkably intermixed as pin length increased. A diffusion layer, instead of the intermetallic layer, was found at the Al/steel interface, indicating the enhanced atomic migration and related interfacial bonding. The maximum failure load of the joints of 2.8 kN was reached when the 2.5 mm pin tool was used. The heterogeneous microstructure, which was caused by the intermixing, was responsible for the fracture, according to the fracture profiles. Necking and dimples were depicted from the fractographies, indicating that the joints were failed by plastic fracture. Keywords: Al/steel dissimilar joining, Friction surfacing, Friction stir welding, Microstructure, Mechanical properties
Al/steel dissimilar welds were obtained by friction stir lap welding (FSLW) with an Al interlayer, which was fabricated by friction surfacing (FS). In present study, the tool pin was totally plunged into the Al plate and interlayer without stirring steel, which avoided the tool wear. The Al plate and interlayer were remarkably intermixed as pin length increased. A diffusion layer, instead of the intermetallic layer, was found at the Al/steel interface, indicating the enhanced atomic migration and related interfacial bonding. The maximum failure load of the joints of 2.8kN was reached when the 2.5mm pin tool was used. The heterogeneous microstructure, which was caused by the intermixing, was responsible for the fracture, according to the fracture profiles. Necking and dimples were depicted from the fractographies, indicating that the joints were failed by plastic fracture.
Author Yu, Mingrun
Zhou, Li
Liu, Baiyang
Zhang, Zili
Liu, Shuwei
Song, Xiaoguo
Zhao, Hongyun
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  givenname: Hongyun
  surname: Zhao
  fullname: Zhao, Hongyun
  organization: State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China
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Issue 1
Keywords Mechanical properties
Friction surfacing
Microstructure
Al/steel dissimilar joining
Friction stir welding
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Snippet Al/steel dissimilar welds were obtained by friction stir lap welding (FSLW) with an Al interlayer, which was fabricated by friction surfacing (FS). In present...
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StartPage 212
SubjectTerms Al/steel dissimilar joining
Friction stir welding
Friction surfacing
Mechanical properties
Microstructure
Mining engineering. Metallurgy
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Title Microstructure and mechanical properties of Al/steel dissimilar welds fabricated by friction surfacing assisted friction stir lap welding
URI https://dx.doi.org/10.1016/j.jmrt.2019.10.046
https://cir.nii.ac.jp/crid/1871146593214129280
https://doaj.org/article/b69bbdc9f4cf46aebcb953187f069853
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