Heterogeneous structure-induced strength-ductility synergy by partial recrystallization during friction stir welding of a high-entropy alloy

To apply high-entropy alloys (HEAs) for extensive advanced structural uses, their welding properties should be well understood. In this study, Al0.3CoCrCu0.3FeNi HEA was butt welded by friction stir welding (FSW). The fine-grained partially recrystallized microstructure in the stir zone gave rise to...

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Published inMaterials & design Vol. 197; p. 109238
Main Authors Lin, Po-Ting, Liu, Hung-Chi, Hsieh, Po-Ying, Wei, Cheng-Yu, Tsai, Che-Wei, Sato, Yutaka S., Chen, Shih-Che, Yen, Hung-Wei, Lu, Nian-Hu, Chen, Chih-Hsuan
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 01.01.2021
Elsevier
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Online AccessGet full text
ISSN0264-1275
1873-4197
DOI10.1016/j.matdes.2020.109238

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Abstract To apply high-entropy alloys (HEAs) for extensive advanced structural uses, their welding properties should be well understood. In this study, Al0.3CoCrCu0.3FeNi HEA was butt welded by friction stir welding (FSW). The fine-grained partially recrystallized microstructure in the stir zone gave rise to a high tensile yield strength of 920 MPa with an elongation of 37%. By microstructural observation, the excellent mechanical properties of the stir zone material were attributed to the partially recrystallized heterogeneous structure, with which the synergetic strengthening improved the strength of the HEA with considerably less trade-off in its ductility. This unique phenomenon was unprecedented in any other friction-stir welded conventional alloys and was credited to the low stacking-fault energy and the high grain growth activation energy of the HEA. This work suggests that FSW can not only produce good HEA welds but serve as a special processing technique to enhance mechanical properties of HEAs. [Display omitted] •The partially recrystallized heterogeneous microstructure produced by friction stir welding leads to strong and ductile high-entropy alloys.•Friction stir welding can serve as a novel processing technique for high-entropy alloys provided their conduciveness to heterogeneities.•Low stacking fault energy and high grain growth activation energy facilitate the formation of heterogeneous structures during friction stir welding.
AbstractList To apply high-entropy alloys (HEAs) for extensive advanced structural uses, their welding properties should be well understood. In this study, Al0.3CoCrCu0.3FeNi HEA was butt welded by friction stir welding (FSW). The fine-grained partially recrystallized microstructure in the stir zone gave rise to a high tensile yield strength of 920 MPa with an elongation of 37%. By microstructural observation, the excellent mechanical properties of the stir zone material were attributed to the partially recrystallized heterogeneous structure, with which the synergetic strengthening improved the strength of the HEA with considerably less trade-off in its ductility. This unique phenomenon was unprecedented in any other friction-stir welded conventional alloys and was credited to the low stacking-fault energy and the high grain growth activation energy of the HEA. This work suggests that FSW can not only produce good HEA welds but serve as a special processing technique to enhance mechanical properties of HEAs. [Display omitted] •The partially recrystallized heterogeneous microstructure produced by friction stir welding leads to strong and ductile high-entropy alloys.•Friction stir welding can serve as a novel processing technique for high-entropy alloys provided their conduciveness to heterogeneities.•Low stacking fault energy and high grain growth activation energy facilitate the formation of heterogeneous structures during friction stir welding.
To apply high-entropy alloys (HEAs) for extensive advanced structural uses, their welding properties should be well understood. In this study, Al0.3CoCrCu0.3FeNi HEA was butt welded by friction stir welding (FSW). The fine-grained partially recrystallized microstructure in the stir zone gave rise to a high tensile yield strength of 920 MPa with an elongation of 37%. By microstructural observation, the excellent mechanical properties of the stir zone material were attributed to the partially recrystallized heterogeneous structure, with which the synergetic strengthening improved the strength of the HEA with considerably less trade-off in its ductility. This unique phenomenon was unprecedented in any other friction-stir welded conventional alloys and was credited to the low stacking-fault energy and the high grain growth activation energy of the HEA. This work suggests that FSW can not only produce good HEA welds but serve as a special processing technique to enhance mechanical properties of HEAs.
ArticleNumber 109238
Author Liu, Hung-Chi
Hsieh, Po-Ying
Sato, Yutaka S.
Yen, Hung-Wei
Lin, Po-Ting
Wei, Cheng-Yu
Tsai, Che-Wei
Chen, Chih-Hsuan
Chen, Shih-Che
Lu, Nian-Hu
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  fullname: Liu, Hung-Chi
  organization: Department of Materials Science and Engineering, National Tsing Hua University, Hsinchu, Taiwan
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  fullname: Hsieh, Po-Ying
  organization: Department of Materials Science and Engineering, National Tsing Hua University, Hsinchu, Taiwan
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  surname: Wei
  fullname: Wei, Cheng-Yu
  organization: Department of Materials Science and Engineering, National Tsing Hua University, Hsinchu, Taiwan
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  givenname: Yutaka S.
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  organization: Department of Materials Processing, Tohoku University, Sendai, Japan
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  fullname: Chen, Shih-Che
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  organization: Department of Materials Science and Engineering, National Taiwan University, Taipei, Taiwan
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  surname: Lu
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  organization: Department of Mechanical Engineering, National Taiwan University, Taipei, Taiwan
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  surname: Chen
  fullname: Chen, Chih-Hsuan
  organization: Department of Mechanical Engineering, National Taiwan University, Taipei, Taiwan
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Keywords High-entropy alloys
Mechanical properties
Heterogeneous structure
Friction stir welding
Recrystallization
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Snippet To apply high-entropy alloys (HEAs) for extensive advanced structural uses, their welding properties should be well understood. In this study,...
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SubjectTerms Friction stir welding
Heterogeneous structure
High-entropy alloys
Mechanical properties
Recrystallization
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Title Heterogeneous structure-induced strength-ductility synergy by partial recrystallization during friction stir welding of a high-entropy alloy
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