Configuration Design of Novel Manually Operated Dynamo Flashlights

This paper synthesizes novel configurations of manually operated dynamo flashlights. Topology and motion characteristics of existing gear dynamos are modified and concluded. The structural sketches and corresponding graph representations for gear trains and dynamos with the defined induced magnetic...

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Published inJournal of Advanced Mechanical Design, Systems, and Manufacturing Vol. 1; no. 5; pp. 616 - 627
Main Authors WANG, Hsin-Te, YAN, Hong-Sen
Format Journal Article
LanguageEnglish
Published The Japan Society of Mechanical Engineers 01.01.2007
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ISSN1881-3054
1881-3054
DOI10.1299/jamdsm.1.616

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Abstract This paper synthesizes novel configurations of manually operated dynamo flashlights. Topology and motion characteristics of existing gear dynamos are modified and concluded. The structural sketches and corresponding graph representations for gear trains and dynamos with the defined induced magnetic circuits are defined. Through the concepts of generalization and specialization, the atlas of the structural sketches and graphs of the embedded gear dynamos is obtained subject to the defined design requirements and constraints. And, a systematic approach is proposed to synthesize the novel mechanisms of the embedded gear dynamos. As a result, the embedded three-link and four-link gear dynamos have 12 and 24 novel design configurations, respectively. One prototype of the embedded three-link and another of the embedded four-link gear dynamo are built.
AbstractList This paper synthesizes novel configurations of manually operated dynamo flashlights. Topology and motion characteristics of existing gear dynamos are modified and concluded. The structural sketches and corresponding graph representations for gear trains and dynamos with the defined induced magnetic circuits are defined. Through the concepts of generalization and specialization, the atlas of the structural sketches and graphs of the embedded gear dynamos is obtained subject to the defined design requirements and constraints. And, a systematic approach is proposed to synthesize the novel mechanisms of the embedded gear dynamos. As a result, the embedded three-link and four-link gear dynamos have 12 and 24 novel design configurations, respectively. One prototype of the embedded three-link and another of the embedded four-link gear dynamo are built.
Author WANG, Hsin-Te
YAN, Hong-Sen
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Cites_doi 10.1115/1.2912583
10.1016/j.mechmachtheory.2006.01.007
10.1016/0022-2569(70)90068-6
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References (3) Johnson, H. G., Trattner, B. C., Self-Contained Hand Held Portable Lantern Flashlight Consisting of a Manually Operated Generator and Rechargeable Batteries, (1982), US Patent 4,360,860.
(13) Yan, H. S., Creative Design of Mechanical Devices, (1998), Springer, Singapore, pp. 97-115, 159-169.
(6) Jimena, C. I., Generator Flashlight, (1982), US Patent 4,315,301.
(12) Bushsbaum, F., Freudenstein, F., Synthesis of kinematic structure of geared kinematic chains and other mechanisms. Journal of Mechanisms, No. 5, (1970), pp. 357-392.
(14) Hsu, C. H., Lin, Y. L., Automatic analysis of the redundant gears in planetary gear trains. International Journal of Vehicle Design, No. 15, Vol. 3/4/5, (1994), pp. 402-415.
(4) Campagnuolo, C. J., Benderly, A. A., Multimode Flashlight, (1987), US Patent 4,701,835.
(5) Millar, M. A., Non-Battery Powered Portable Lamp, (2003), US Patent 6,588,918.
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(7) Wei, M. C., Dynamo-Powered Torch, (1998), US Patent 5,839,817.
(9) Modernoutpost (2005) Gear Index, Lights & Lanterns, http://www.modernoutpost.com
(10) Yan, H. S., Wang, H. T., Liu, J. Y., Structural synthesis of novel integrated DC gear motors. Mechanism and Machine Theory, Vol. 41, (2006), pp. 1289-1305.
(1) Vetorino, S. R., Platt, J. V., Springer, D. A., Renewable Energy Flashlight, (2001), US Patent 6,220,719.
(8) Frankie, E. L., Pan Self Unit Portable Alternator Nerve Stimulator. (2002) US Patent 6,309,407.
(15) Tsai, L. W., Mechanism Design: Enumeration of Kinematic Structures According to Function, (2001), CRC press, Boca Raton, Florida, pp. 162-172.
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References_xml – reference: (2) Choe, P. Y., Bench-Type Mechanical Light Generating Device, (1982), US Patent 4,332,006.
– reference: (12) Bushsbaum, F., Freudenstein, F., Synthesis of kinematic structure of geared kinematic chains and other mechanisms. Journal of Mechanisms, No. 5, (1970), pp. 357-392.
– reference: (10) Yan, H. S., Wang, H. T., Liu, J. Y., Structural synthesis of novel integrated DC gear motors. Mechanism and Machine Theory, Vol. 41, (2006), pp. 1289-1305.
– reference: (5) Millar, M. A., Non-Battery Powered Portable Lamp, (2003), US Patent 6,588,918.
– reference: (8) Frankie, E. L., Pan Self Unit Portable Alternator Nerve Stimulator. (2002) US Patent 6,309,407.
– reference: (13) Yan, H. S., Creative Design of Mechanical Devices, (1998), Springer, Singapore, pp. 97-115, 159-169.
– reference: (14) Hsu, C. H., Lin, Y. L., Automatic analysis of the redundant gears in planetary gear trains. International Journal of Vehicle Design, No. 15, Vol. 3/4/5, (1994), pp. 402-415.
– reference: (6) Jimena, C. I., Generator Flashlight, (1982), US Patent 4,315,301.
– reference: (4) Campagnuolo, C. J., Benderly, A. A., Multimode Flashlight, (1987), US Patent 4,701,835.
– reference: (15) Tsai, L. W., Mechanism Design: Enumeration of Kinematic Structures According to Function, (2001), CRC press, Boca Raton, Florida, pp. 162-172.
– reference: (3) Johnson, H. G., Trattner, B. C., Self-Contained Hand Held Portable Lantern Flashlight Consisting of a Manually Operated Generator and Rechargeable Batteries, (1982), US Patent 4,360,860.
– reference: (11) Harary, F., Yan, H. S., Logical foundations of kinematic chains: graphs, line graphs, and hypergraphs. ASME Transactions, Journal of Mechanical Design, Vol. 112, No. 1, (1990), pp. 79-83.
– reference: (7) Wei, M. C., Dynamo-Powered Torch, (1998), US Patent 5,839,817.
– reference: (1) Vetorino, S. R., Platt, J. V., Springer, D. A., Renewable Energy Flashlight, (2001), US Patent 6,220,719.
– reference: (9) Modernoutpost (2005) Gear Index, Lights & Lanterns, http://www.modernoutpost.com/
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StartPage 616
SubjectTerms Configuration Synthesis
Design engineering
Dynamo
Gear Train
Gear trains
Gears
Graph
Graphs
Representations
Rotating generators
Sketches
Topology
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Title Configuration Design of Novel Manually Operated Dynamo Flashlights
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