Micro Orthogonal Fluxgate Sensor Fabricated with Amorphous CoZrNb Film

We successfully fabricated micro orthogonal fluxgate sensors using amorphous CoZrNb films. The sensor, measuring 1.5 mm × 0.5 mm, consists of three main parts: the conductor for excitation current flow, the magnetic layer sensitive to an external magnetic field, and the detection coil for measuring...

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Published inSensors (Basel, Switzerland) Vol. 25; no. 16; p. 5022
Main Authors Kim, Kyung-Won, Hong, Sung-Min, Lee, Daesung, Shin, Kwang-Ho, Lim, Sang Ho
Format Journal Article
LanguageEnglish
Published Switzerland MDPI AG 13.08.2025
MDPI
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ISSN1424-8220
1424-8220
DOI10.3390/s25165022

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Abstract We successfully fabricated micro orthogonal fluxgate sensors using amorphous CoZrNb films. The sensor, measuring 1.5 mm × 0.5 mm, consists of three main parts: the conductor for excitation current flow, the magnetic layer sensitive to an external magnetic field, and the detection coil for measuring output voltage dependent on an external magnetic field. The magnetic layer forms a magnetically closed-circuit in the cross-section, which reduces reluctance and power consumption. Key fabrication challenges, such as poor step coverage and delamination, were effectively addressed by adjusting the sputtering angle, rotating the substrate during deposition, incorporating a Ta adhesion layer, and applying O2 plasma surface treatment. Optimal sensor performance was achieved by vacuum annealing the CoZrNb films at 300 °C under an applied magnetic field of 500 Oe. This process effectively enhanced magnetic softness and induced magnetic anisotropy, resulting in both very low coercivity (0.1 Oe) and a stable amorphous structure. The effects of operation frequency and the conductor width on the output characteristics of the fabricated sensors were quantitatively investigated. The sensor exhibited a maximum sensitivity of 0.98 mV/Oe (=9.8 V/T). Our results demonstrate that miniaturized orthogonal fluxgate sensors suitable for multi-chip packaging can be applied to measure the Earth’s magnetic field.
AbstractList We successfully fabricated micro orthogonal fluxgate sensors using amorphous CoZrNb films. The sensor, measuring 1.5 mm × 0.5 mm, consists of three main parts: the conductor for excitation current flow, the magnetic layer sensitive to an external magnetic field, and the detection coil for measuring output voltage dependent on an external magnetic field. The magnetic layer forms a magnetically closed-circuit in the cross-section, which reduces reluctance and power consumption. Key fabrication challenges, such as poor step coverage and delamination, were effectively addressed by adjusting the sputtering angle, rotating the substrate during deposition, incorporating a Ta adhesion layer, and applying O[sub.2] plasma surface treatment. Optimal sensor performance was achieved by vacuum annealing the CoZrNb films at 300 °C under an applied magnetic field of 500 Oe. This process effectively enhanced magnetic softness and induced magnetic anisotropy, resulting in both very low coercivity (0.1 Oe) and a stable amorphous structure. The effects of operation frequency and the conductor width on the output characteristics of the fabricated sensors were quantitatively investigated. The sensor exhibited a maximum sensitivity of 0.98 mV/Oe (=9.8 V/T). Our results demonstrate that miniaturized orthogonal fluxgate sensors suitable for multi-chip packaging can be applied to measure the Earth’s magnetic field.
We successfully fabricated micro orthogonal fluxgate sensors using amorphous CoZrNb films. The sensor, measuring 1.5 mm × 0.5 mm, consists of three main parts: the conductor for excitation current flow, the magnetic layer sensitive to an external magnetic field, and the detection coil for measuring output voltage dependent on an external magnetic field. The magnetic layer forms a magnetically closed-circuit in the cross-section, which reduces reluctance and power consumption. Key fabrication challenges, such as poor step coverage and delamination, were effectively addressed by adjusting the sputtering angle, rotating the substrate during deposition, incorporating a Ta adhesion layer, and applying O plasma surface treatment. Optimal sensor performance was achieved by vacuum annealing the CoZrNb films at 300 °C under an applied magnetic field of 500 Oe. This process effectively enhanced magnetic softness and induced magnetic anisotropy, resulting in both very low coercivity (0.1 Oe) and a stable amorphous structure. The effects of operation frequency and the conductor width on the output characteristics of the fabricated sensors were quantitatively investigated. The sensor exhibited a maximum sensitivity of 0.98 mV/Oe (=9.8 V/T). Our results demonstrate that miniaturized orthogonal fluxgate sensors suitable for multi-chip packaging can be applied to measure the Earth's magnetic field.
We successfully fabricated micro orthogonal fluxgate sensors using amorphous CoZrNb films. The sensor, measuring 1.5 mm × 0.5 mm, consists of three main parts: the conductor for excitation current flow, the magnetic layer sensitive to an external magnetic field, and the detection coil for measuring output voltage dependent on an external magnetic field. The magnetic layer forms a magnetically closed-circuit in the cross-section, which reduces reluctance and power consumption. Key fabrication challenges, such as poor step coverage and delamination, were effectively addressed by adjusting the sputtering angle, rotating the substrate during deposition, incorporating a Ta adhesion layer, and applying O2 plasma surface treatment. Optimal sensor performance was achieved by vacuum annealing the CoZrNb films at 300 °C under an applied magnetic field of 500 Oe. This process effectively enhanced magnetic softness and induced magnetic anisotropy, resulting in both very low coercivity (0.1 Oe) and a stable amorphous structure. The effects of operation frequency and the conductor width on the output characteristics of the fabricated sensors were quantitatively investigated. The sensor exhibited a maximum sensitivity of 0.98 mV/Oe (=9.8 V/T). Our results demonstrate that miniaturized orthogonal fluxgate sensors suitable for multi-chip packaging can be applied to measure the Earth's magnetic field.We successfully fabricated micro orthogonal fluxgate sensors using amorphous CoZrNb films. The sensor, measuring 1.5 mm × 0.5 mm, consists of three main parts: the conductor for excitation current flow, the magnetic layer sensitive to an external magnetic field, and the detection coil for measuring output voltage dependent on an external magnetic field. The magnetic layer forms a magnetically closed-circuit in the cross-section, which reduces reluctance and power consumption. Key fabrication challenges, such as poor step coverage and delamination, were effectively addressed by adjusting the sputtering angle, rotating the substrate during deposition, incorporating a Ta adhesion layer, and applying O2 plasma surface treatment. Optimal sensor performance was achieved by vacuum annealing the CoZrNb films at 300 °C under an applied magnetic field of 500 Oe. This process effectively enhanced magnetic softness and induced magnetic anisotropy, resulting in both very low coercivity (0.1 Oe) and a stable amorphous structure. The effects of operation frequency and the conductor width on the output characteristics of the fabricated sensors were quantitatively investigated. The sensor exhibited a maximum sensitivity of 0.98 mV/Oe (=9.8 V/T). Our results demonstrate that miniaturized orthogonal fluxgate sensors suitable for multi-chip packaging can be applied to measure the Earth's magnetic field.
We successfully fabricated micro orthogonal fluxgate sensors using amorphous CoZrNb films. The sensor, measuring 1.5 mm × 0.5 mm, consists of three main parts: the conductor for excitation current flow, the magnetic layer sensitive to an external magnetic field, and the detection coil for measuring output voltage dependent on an external magnetic field. The magnetic layer forms a magnetically closed-circuit in the cross-section, which reduces reluctance and power consumption. Key fabrication challenges, such as poor step coverage and delamination, were effectively addressed by adjusting the sputtering angle, rotating the substrate during deposition, incorporating a Ta adhesion layer, and applying O2 plasma surface treatment. Optimal sensor performance was achieved by vacuum annealing the CoZrNb films at 300 °C under an applied magnetic field of 500 Oe. This process effectively enhanced magnetic softness and induced magnetic anisotropy, resulting in both very low coercivity (0.1 Oe) and a stable amorphous structure. The effects of operation frequency and the conductor width on the output characteristics of the fabricated sensors were quantitatively investigated. The sensor exhibited a maximum sensitivity of 0.98 mV/Oe (=9.8 V/T). Our results demonstrate that miniaturized orthogonal fluxgate sensors suitable for multi-chip packaging can be applied to measure the Earth’s magnetic field.
Audience Academic
Author Hong, Sung-Min
Kim, Kyung-Won
Lim, Sang Ho
Lee, Daesung
Shin, Kwang-Ho
AuthorAffiliation 2 Smart Sensor Research Center, Korea Electronics Technology Institute, Seongnam 13509, Republic of Korea; smhong@keti.re.kr (S.-M.H.); leeds@keti.re.kr (D.L.)
1 Department of Material Science and Engineering, Korea University, Seoul 02841, Republic of Korea; kkw8952@keti.re.kr
3 Department of Information and Communication Engineering, Kyungsung University, Busan 48434, Republic of Korea
AuthorAffiliation_xml – name: 1 Department of Material Science and Engineering, Korea University, Seoul 02841, Republic of Korea; kkw8952@keti.re.kr
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– name: 3 Department of Information and Communication Engineering, Kyungsung University, Busan 48434, Republic of Korea
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Keywords micro-fabrication
orthogonal fluxgate
sensitivity
amorphous CoZrNb film
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Snippet We successfully fabricated micro orthogonal fluxgate sensors using amorphous CoZrNb films. The sensor, measuring 1.5 mm × 0.5 mm, consists of three main parts:...
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StartPage 5022
SubjectTerms amorphous CoZrNb film
Anisotropy
Annealing
Laminated materials
Magnetic fields
Magnetic properties
micro-fabrication
orthogonal fluxgate
Plating
sensitivity
Sensors
Smartphones
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Title Micro Orthogonal Fluxgate Sensor Fabricated with Amorphous CoZrNb Film
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