Scalable, Flexible, and Affordable Hybrid IoT-Based Ambient Monitoring Sensor Node with UWB-Based Localization

Ambient monitoring in chemical laboratories and industrial sites that use toxic, hazardous, or flammable materials is essential to protect the lives of workers, material resources, and infrastructure at these sites. In this research paper, we present an innovative approach for developing a low-cost...

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Published inSensors (Basel, Switzerland) Vol. 25; no. 13; p. 4061
Main Authors Al-Okby, Mohammed Faeik Ruzaij, Roddelkopf, Thomas, Huang, Jiahao, Bukhari, Mohsin, Thurow, Kerstin
Format Journal Article
LanguageEnglish
Published Switzerland MDPI AG 29.06.2025
MDPI
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ISSN1424-8220
1424-8220
DOI10.3390/s25134061

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Abstract Ambient monitoring in chemical laboratories and industrial sites that use toxic, hazardous, or flammable materials is essential to protect the lives of workers, material resources, and infrastructure at these sites. In this research paper, we present an innovative approach for developing a low-cost and portable sensor node that detects and warns of hazardous chemical gas and vapor leaks. The system also enables leak location tracking using an indoor tracking and positioning system operating in ultra-wideband (UWB) technology. An array of sensors is used to detect gases, vapors, and airborne particles, while the leak location is identified through a UWB unit integrated with an Internet of Things (IoT) processor. This processor transmits real-time location data and sensor readings via wireless fidelity (Wi-Fi). The real-time indoor positioning system (IPS) can automatically select a tracking area based on the distances measured from the three nearest anchors of the movable sensor node. The environmental sensor data and distances between the node and the anchors are transmitted to the cloud in JSON format via the user datagram protocol (UDP), which allows the fastest possible data rate. A monitoring server was developed in Python to track the movement of the portable sensor node and display live measurements of the environment. The system was tested by selecting different paths between several adjacent areas with a chemical leakage of different volatile organic compounds (VOCs) in the test path. The experimental tests demonstrated good accuracy in both hazardous gas detection and location tracking. The system successfully issued a leak warning for all tested material samples with volumes up to 500 microliters and achieved a positional accuracy of approximately 50 cm under conditions without major obstacles obstructing the UWB signal between the active system units.
AbstractList Ambient monitoring in chemical laboratories and industrial sites that use toxic, hazardous, or flammable materials is essential to protect the lives of workers, material resources, and infrastructure at these sites. In this research paper, we present an innovative approach for developing a low-cost and portable sensor node that detects and warns of hazardous chemical gas and vapor leaks. The system also enables leak location tracking using an indoor tracking and positioning system operating in ultra-wideband (UWB) technology. An array of sensors is used to detect gases, vapors, and airborne particles, while the leak location is identified through a UWB unit integrated with an Internet of Things (IoT) processor. This processor transmits real-time location data and sensor readings via wireless fidelity (Wi-Fi). The real-time indoor positioning system (IPS) can automatically select a tracking area based on the distances measured from the three nearest anchors of the movable sensor node. The environmental sensor data and distances between the node and the anchors are transmitted to the cloud in JSON format via the user datagram protocol (UDP), which allows the fastest possible data rate. A monitoring server was developed in Python to track the movement of the portable sensor node and display live measurements of the environment. The system was tested by selecting different paths between several adjacent areas with a chemical leakage of different volatile organic compounds (VOCs) in the test path. The experimental tests demonstrated good accuracy in both hazardous gas detection and location tracking. The system successfully issued a leak warning for all tested material samples with volumes up to 500 microliters and achieved a positional accuracy of approximately 50 cm under conditions without major obstacles obstructing the UWB signal between the active system units.
Ambient monitoring in chemical laboratories and industrial sites that use toxic, hazardous, or flammable materials is essential to protect the lives of workers, material resources, and infrastructure at these sites. In this research paper, we present an innovative approach for developing a low-cost and portable sensor node that detects and warns of hazardous chemical gas and vapor leaks. The system also enables leak location tracking using an indoor tracking and positioning system operating in ultra-wideband (UWB) technology. An array of sensors is used to detect gases, vapors, and airborne particles, while the leak location is identified through a UWB unit integrated with an Internet of Things (IoT) processor. This processor transmits real-time location data and sensor readings via wireless fidelity (Wi-Fi). The real-time indoor positioning system (IPS) can automatically select a tracking area based on the distances measured from the three nearest anchors of the movable sensor node. The environmental sensor data and distances between the node and the anchors are transmitted to the cloud in JSON format via the user datagram protocol (UDP), which allows the fastest possible data rate. A monitoring server was developed in Python to track the movement of the portable sensor node and display live measurements of the environment. The system was tested by selecting different paths between several adjacent areas with a chemical leakage of different volatile organic compounds (VOCs) in the test path. The experimental tests demonstrated good accuracy in both hazardous gas detection and location tracking. The system successfully issued a leak warning for all tested material samples with volumes up to 500 microliters and achieved a positional accuracy of approximately 50 cm under conditions without major obstacles obstructing the UWB signal between the active system units.Ambient monitoring in chemical laboratories and industrial sites that use toxic, hazardous, or flammable materials is essential to protect the lives of workers, material resources, and infrastructure at these sites. In this research paper, we present an innovative approach for developing a low-cost and portable sensor node that detects and warns of hazardous chemical gas and vapor leaks. The system also enables leak location tracking using an indoor tracking and positioning system operating in ultra-wideband (UWB) technology. An array of sensors is used to detect gases, vapors, and airborne particles, while the leak location is identified through a UWB unit integrated with an Internet of Things (IoT) processor. This processor transmits real-time location data and sensor readings via wireless fidelity (Wi-Fi). The real-time indoor positioning system (IPS) can automatically select a tracking area based on the distances measured from the three nearest anchors of the movable sensor node. The environmental sensor data and distances between the node and the anchors are transmitted to the cloud in JSON format via the user datagram protocol (UDP), which allows the fastest possible data rate. A monitoring server was developed in Python to track the movement of the portable sensor node and display live measurements of the environment. The system was tested by selecting different paths between several adjacent areas with a chemical leakage of different volatile organic compounds (VOCs) in the test path. The experimental tests demonstrated good accuracy in both hazardous gas detection and location tracking. The system successfully issued a leak warning for all tested material samples with volumes up to 500 microliters and achieved a positional accuracy of approximately 50 cm under conditions without major obstacles obstructing the UWB signal between the active system units.
Audience Academic
Author Al-Okby, Mohammed Faeik Ruzaij
Thurow, Kerstin
Huang, Jiahao
Bukhari, Mohsin
Roddelkopf, Thomas
AuthorAffiliation 1 Center for Life Science Automation (Celisca), University of Rostock, 18119 Rostock, Germany; jiahao.huang@celisca.de (J.H.); kerstin.thurow@celisca.de (K.T.)
2 Technical Institute of Babylon, Al-Furat Al-Awsat Technical University (ATU), Kufa 54003, Iraq
3 Institute of Automation, University of Rostock, 18119 Rostock, Germany; thomas.roddelkopf@celisca.de (T.R.); mohsin.bukhari@uni-rostock.de (M.B.)
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Keywords ambient monitoring
gas detection
ultra-wideband
object tracking
indoor positioning
Internet of Things
sensor node
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Snippet Ambient monitoring in chemical laboratories and industrial sites that use toxic, hazardous, or flammable materials is essential to protect the lives of...
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StartPage 4061
SubjectTerms Accuracy
Acoustics
Algorithms
ambient monitoring
Artificial intelligence
Back propagation
Economic aspects
gas detection
indoor positioning
Internet of Things
Localization
object tracking
Privacy
Protection and preservation
Robots
Sensors
Software
Technology
ultra-wideband
Ultrasonic imaging
Volatile organic compounds
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Title Scalable, Flexible, and Affordable Hybrid IoT-Based Ambient Monitoring Sensor Node with UWB-Based Localization
URI https://www.ncbi.nlm.nih.gov/pubmed/40648317
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