Multi-source and multi-fault condition monitoring based on parallel factor analysis and sequential probability ratio test

• Published in: EURASIP journal on advances in signal processing Vol. 2021; no. 1; pp. 1 - 33
• Main Authors: Yang, Liu, Chen, Hanxin, Ke, Yao, Li, Menglong, Huang, Lang, Miao, Yuzhuo
• Format: Journal Article
• Language: English
• Published: Cham Springer International Publishing 13.07.2021; Springer; Springer Nature B.V; SpringerOpen
• Subjects: Algorithms; Analysis; Centrifugal pump; Centrifugal pumps; Condition monitoring; Continuous wavelet transform; Data analysis; Decomposition; Dimensional analysis; Electroencephalography; Engineering; Factor analysis; Fast Fourier transformations; Fault detection; Fault diagnosis; Gabor transformation; Hilbert transformation; Information management; Intelligent Sensors trends in Real-time Signal Processing; Mathematical analysis; Neural networks; PARAFAC; Quantum Information Technology; Redundancy; Signal processing; Signal,Image and Speech Processing; Spintronics; SPRT; Tensor decomposition; Tensors; Time domain analysis; Vibration analysis; Tensor decomposition; Fault diagnosis; Centrifugal pump; SPRT; PARAFAC
• ISSN: 1687-6180; 1687-6172; 1687-6180
• DOI: 10.1186/s13634-021-00730-w

The monitoring of mechanical equipment systems contains an increasing number of complex content, expanding from traditional time, and frequency information to three-dimensional data of the time, space, and frequency information, and even higher-dimensional data containing subjects, experimental conditions. For high-dimensional data analysis, traditional decomposition methods such as Hilbert transform, fast Fourier transformation, and Gabor transformation not only lose the integrity of the data, but also increase the amount of calculation and introduce a lot of redundant information. The phenomenon of feature coupling, aliasing, and redundancy between the mechanical multi-source data signals will cause the inaccuracy of the evaluation, diagnosis, and prediction of industrial production operation status. The analysis of the three-way tensor composed of channel, frequency, and time is called parallel factor analysis (PARAFAC). The properties between the parallel factor analysis results and the input signals are studied through simulation experiments. Parallel factor analysis is used to decompose the third-order tensor composed of channel-time-frequency after continuous wavelet transformation of vibration signal into channel, time, and frequency characteristics. Multi-scale parallel factor analysis successfully extracted non-linear multi-dimensional dynamic fault characteristics by generating the spatial, spectral, time-domain signal loading value and three-dimensional fault characteristic expression. In order to verify the effectiveness of the space, frequency, and time domain signal loading values of the fault characteristic factors generated by the centrifugal pump system after parallel factor analysis, the characteristic factors obtained after parallel factor analysis are used as the SPRT test sequence for identification and verification. The results indicate that the method proposed in this article improves the measurement accuracy and intelligence of mechanical fault detection.