Collision-free tool orientation optimization in five-axis machining of bladed disk
Bladed disk (BLISK) is a vital part in jet engines with a complicated shape which is exclusively machined on a five-axis machine and requires high accuracy of machining. Poor quality of tool orientation (e.g., false tool positioning and unsmooth tool orientation transition) during the five-axis mach...
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| Published in | Journal of computational design and engineering Vol. 2; no. 4; pp. 197 - 205 |
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| Main Authors | , , |
| Format | Journal Article |
| Language | English |
| Published |
Oxford University Press
01.10.2015
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| Subjects | |
| Online Access | Get full text |
| ISSN | 2288-5048 2288-4300 2288-5048 |
| DOI | 10.1016/j.jcde.2015.06.001 |
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| Abstract | Bladed disk (BLISK) is a vital part in jet engines with a complicated shape which is exclusively machined on a five-axis machine and requires high accuracy of machining. Poor quality of tool orientation (e.g., false tool positioning and unsmooth tool orientation transition) during the five-axis machining may cause collision and machine vibration, which will debase the machining quality and in the worst case sabotage the BLISK. This paper presents a reference plane based algorithm to generate a set of smoothly aligned tool orientations along a tool path. The proposed method guarantees that no collision would occur anywhere along the tool path, and the overall smoothness is globally optimized. A preliminary simulation verification of the proposed algorithm is conducted on a BLISK model and the tool orientation generated is found to be stable, smooth, and well-formed. |
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| AbstractList | Bladed disk (BLISK) is a vital part in jet engines with a complicated shape which is exclusively machined on a five-axis machine and requires high accuracy of machining. Poor quality of tool orientation (e.g., false tool positioning and unsmooth tool orientation transition) during the five-axis machining may cause collision and machine vibration, which will debase the machining quality and in the worst case sabotage the BLISK. This paper presents a reference plane based algorithm to generate a set of smoothly aligned tool orientations along a tool path. The proposed method guarantees that no collision would occur anywhere along the tool path, and the overall smoothness is globally optimized. A preliminary simulation verification of the proposed algorithm is conducted on a BLISK model and the tool orientation generated is found to be stable, smooth, and well-formed. |
| Author | Xu, Ke Chen, Li Tang, Kai |
| Author_xml | – sequence: 1 givenname: Li surname: Chen fullname: Chen, Li organization: Department of Mechanical and Aerospace Engineering, Hong Kong University of Science and Technology, Hong Kong – sequence: 2 givenname: Ke surname: Xu fullname: Xu, Ke organization: Department of Mechanical and Aerospace Engineering, Hong Kong University of Science and Technology, Hong Kong – sequence: 3 givenname: Kai surname: Tang fullname: Tang, Kai email: mektang@ust.hk organization: Department of Mechanical and Aerospace Engineering, Hong Kong University of Science and Technology, Hong Kong |
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| Cites_doi | 10.1007/s00170-012-4699-6 10.1016/j.cad.2007.04.003 10.1016/j.cad.2008.07.002 10.1016/S0010-4485(97)00002-X 10.1007/BF01179033 10.1007/s00170-005-0312-6 10.1016/S0924-0136(02)00745-8 10.1016/S0010-4485(02)00057-X 10.1016/S0010-4485(02)00045-3 10.1016/S0890-6955(03)00107-X 10.1016/j.ijmachtools.2003.10.008 10.1016/S0010-4485(97)00012-2 10.1023/A:1018359900133 10.1016/j.cad.2011.09.005 10.1016/S0377-0427(98)00212-X 10.1007/s00170-012-4549-6 |
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| Keywords | Tool orientation Bladed disk Five-axis machining Optimization |
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