Influence of size and volume fraction of SiC particulates on properties of ex situ reinforced Al–4.5Cu–3Mg metal matrix composite prepared by direct metal laser sintering process

Direct metal laser sintering (DMLS) process has a great potential to prepare metal matrix composites (MMCs) in fabrication of arbitrary shaped jobs through rapid manufacturing. In the present work, silicon carbide particulates reinforced aluminium based metal matrix composite was developed by direct...

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Published in	Materials science & engineering. A, Structural materials : properties, microstructure and processing Vol. 527; no. 18-19; pp. 4694 - 4701
Main Authors	Ghosh, Subrata Kumar, Saha, Partha, Kishore, Shyam
Format	Journal Article
Language	English
Published	Kidlington Elsevier B.V 15.07.2010 Elsevier
Subjects	Aluminum Aluminum base alloys Applied sciences Carbides Density Dispersion hardening metals DMLS Exact sciences and technology Laser sintering Metal matrix composites Metals. Metallurgy Microhardness Microstructure MMC Nd:YAG laser Particulate composites Particulates Powder metallurgy. Composite materials Production techniques Selective laser sintering SiCp Silicon carbide DMLS Nd:YAG laser MMC Selective laser sintering SiCp Grain size Scanning electron microscopy Particle size Aluminium base alloys Volume fraction Metal matrix composite Microhardness Composite material Dispersion strengthened metal Inorganic compound Thermal expansion Silicon carbide Size effect Porosity Microstructure Crack
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ISSN	0921-5093 1873-4936
DOI	10.1016/j.msea.2010.03.108

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Abstract	Direct metal laser sintering (DMLS) process has a great potential to prepare metal matrix composites (MMCs) in fabrication of arbitrary shaped jobs through rapid manufacturing. In the present work, silicon carbide particulates reinforced aluminium based metal matrix composite was developed by direct metal laser sintering process. Influences of SiC particulate (SiCp) on density, porosity and microhardness of the composite were investigated. It shows that SiCp having 300 mesh size provides higher density and lower porosity because of lower clustering effect. Higher microhardness was achieved at 1200 mesh of reinforcement because of lower grain size. Microhardness increases with increase of volume fraction of SiCp and higher value was achieved at high reinforcement content of 30vol.%. Microstructure was studied through scanning electron microscopy (SEM) and X-ray elemental mapping. Interfacial microstructure was also investigated and cracks were found in number of cases due to difference between co-efficient of thermal expansion of matrix alloy and SiCp.
AbstractList	Direct metal laser sintering (DMLS) process has a great potential to prepare metal matrix composites (MMCs) in fabrication of arbitrary shaped jobs through rapid manufacturing. In the present work, silicon carbide particulates reinforced aluminium based metal matrix composite was developed by direct metal laser sintering process. Influences of SiC particulate (SiCp) on density, porosity and microhardness of the composite were investigated. It shows that SiCp having 300 mesh size provides higher density and lower porosity because of lower clustering effect. Higher microhardness was achieved at 1200 mesh of reinforcement because of lower grain size. Microhardness increases with increase of volume fraction of SiCp and higher value was achieved at high reinforcement content of 30vol.%. Microstructure was studied through scanning electron microscopy (SEM) and X-ray elemental mapping. Interfacial microstructure was also investigated and cracks were found in number of cases due to difference between co-efficient of thermal expansion of matrix alloy and SiCp. Silicon carbide particulate-reinforced aluminium based metal matrix composites were developed by the direct metal laser sintering process. The influence of the SiC particulates (SiCp) on the density, porosity and microhardness of the composites was investigated. SiCp with a 300 mesh size gave a higher density and lower porosity because of the lower clustering effect. Higher microhardness was achieved at 1200 mesh size of the reinforcement because of the smaller grain size. The microhardness increased with increasing volume fraction of SiCp and a higher value was achieved at a high reinforcement content of 30 vol%. The microstructure was studied by SEM and X-ray elemental mapping. The interfacial microstructure was also investigated and cracks were found in a number of cases due to difference between the coefficients of thermal expansion of matrix alloy and SiCp.
Author	Ghosh, Subrata Kumar Saha, Partha Kishore, Shyam
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Keywords	DMLS Nd:YAG laser MMC Selective laser sintering SiCp Grain size Scanning electron microscopy Particle size Aluminium base alloys Volume fraction Metal matrix composite Microhardness Composite material Dispersion strengthened metal Inorganic compound Thermal expansion Silicon carbide Size effect Porosity Microstructure Crack
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Snippet	Direct metal laser sintering (DMLS) process has a great potential to prepare metal matrix composites (MMCs) in fabrication of arbitrary shaped jobs through... Silicon carbide particulate-reinforced aluminium based metal matrix composites were developed by the direct metal laser sintering process. The influence of the...
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SubjectTerms	Aluminum Aluminum base alloys Applied sciences Carbides Density Dispersion hardening metals DMLS Exact sciences and technology Laser sintering Metal matrix composites Metals. Metallurgy Microhardness Microstructure MMC Nd:YAG laser Particulate composites Particulates Powder metallurgy. Composite materials Production techniques Selective laser sintering SiCp Silicon carbide
Title	Influence of size and volume fraction of SiC particulates on properties of ex situ reinforced Al–4.5Cu–3Mg metal matrix composite prepared by direct metal laser sintering process
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