Eco-Friendly Cork–Polyurethane Biocomposites for Enhanced Impact Performance: Experimental and Numerical Analysis
Cork composites are byproducts from wine stopper production, resulting from the agglomeration of cork granules with a thermoset resin. The resulting compound is a versatile and durable material with numerous industrial applications. Due to its unique properties, such as low-density, high-strength, e...
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Published in | Polymers Vol. 16; no. 7; p. 887 |
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Main Authors | , , , , , , |
Format | Journal Article |
Language | English |
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MDPI AG
01.04.2024
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ISSN | 2073-4360 2073-4360 |
DOI | 10.3390/polym16070887 |
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Abstract | Cork composites are byproducts from wine stopper production, resulting from the agglomeration of cork granules with a thermoset resin. The resulting compound is a versatile and durable material with numerous industrial applications. Due to its unique properties, such as low-density, high-strength, excellent energy absorption, and good thermal and acoustic insulators, cork composites find room for application in demanding industries such as automotive, construction, and aerospace. However, agglomerated cork typically has a polyurethane matrix derived from petrochemical sources. This study focuses on developing eco-friendly porous polyurethane biocomposites manufactured with the used cooking oil polyol modified with cork. Since cork and polyurethane foam are typically used for impact shock absorption, the manufactured samples were subjected to impact loading. The assessment of crashworthiness is performed through 100 J impact tests. A finite element numerical model was developed to simulate the compression of these new composites under impact, and the model validation was performed. The highest specific absorbed energy was obtained for petrochemical polyol composites with the 3% addition of natural or modified cork. The research conducted in this study showcased the feasibility of substituting certain petrochemical components used for the synthesis of the polyurethane matrix with ecological waste vegetable oil components. |
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AbstractList | Cork composites are byproducts from wine stopper production, resulting from the agglomeration of cork granules with a thermoset resin. The resulting compound is a versatile and durable material with numerous industrial applications. Due to its unique properties, such as low-density, high-strength, excellent energy absorption, and good thermal and acoustic insulators, cork composites find room for application in demanding industries such as automotive, construction, and aerospace. However, agglomerated cork typically has a polyurethane matrix derived from petrochemical sources. This study focuses on developing eco-friendly porous polyurethane biocomposites manufactured with the used cooking oil polyol modified with cork. Since cork and polyurethane foam are typically used for impact shock absorption, the manufactured samples were subjected to impact loading. The assessment of crashworthiness is performed through 100 J impact tests. A finite element numerical model was developed to simulate the compression of these new composites under impact, and the model validation was performed. The highest specific absorbed energy was obtained for petrochemical polyol composites with the 3% addition of natural or modified cork. The research conducted in this study showcased the feasibility of substituting certain petrochemical components used for the synthesis of the polyurethane matrix with ecological waste vegetable oil components. Cork composites are byproducts from wine stopper production, resulting from the agglomeration of cork granules with a thermoset resin. The resulting compound is a versatile and durable material with numerous industrial applications. Due to its unique properties, such as low-density, high-strength, excellent energy absorption, and good thermal and acoustic insulators, cork composites find room for application in demanding industries such as automotive, construction, and aerospace. However, agglomerated cork typically has a polyurethane matrix derived from petrochemical sources. This study focuses on developing eco-friendly porous polyurethane biocomposites manufactured with the used cooking oil polyol modified with cork. Since cork and polyurethane foam are typically used for impact shock absorption, the manufactured samples were subjected to impact loading. The assessment of crashworthiness is performed through 100 J impact tests. A finite element numerical model was developed to simulate the compression of these new composites under impact, and the model validation was performed. The highest specific absorbed energy was obtained for petrochemical polyol composites with the 3% addition of natural or modified cork. The research conducted in this study showcased the feasibility of substituting certain petrochemical components used for the synthesis of the polyurethane matrix with ecological waste vegetable oil components.Cork composites are byproducts from wine stopper production, resulting from the agglomeration of cork granules with a thermoset resin. The resulting compound is a versatile and durable material with numerous industrial applications. Due to its unique properties, such as low-density, high-strength, excellent energy absorption, and good thermal and acoustic insulators, cork composites find room for application in demanding industries such as automotive, construction, and aerospace. However, agglomerated cork typically has a polyurethane matrix derived from petrochemical sources. This study focuses on developing eco-friendly porous polyurethane biocomposites manufactured with the used cooking oil polyol modified with cork. Since cork and polyurethane foam are typically used for impact shock absorption, the manufactured samples were subjected to impact loading. The assessment of crashworthiness is performed through 100 J impact tests. A finite element numerical model was developed to simulate the compression of these new composites under impact, and the model validation was performed. The highest specific absorbed energy was obtained for petrochemical polyol composites with the 3% addition of natural or modified cork. The research conducted in this study showcased the feasibility of substituting certain petrochemical components used for the synthesis of the polyurethane matrix with ecological waste vegetable oil components. |
Audience | Academic |
Author | Kaczyński, Paweł Alves de Sousa, Ricardo J. Serra, Gabriel F. Fernandes, Fábio A. O. Kurańska, Maria Dymek, Mateusz Ptak, Mariusz |
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Cites_doi | 10.1016/j.matdes.2014.09.054 10.3390/ma16083032 10.3390/ma12010151 10.3390/su13094976 10.1007/s11367-017-1406-8 10.1016/j.jece.2019.103506 10.1007/BF00200161 10.1016/j.compstruct.2018.06.116 10.14314/polimery.2017.388 10.1016/j.biosystemseng.2022.05.009 10.3390/polym11091431 10.3390/ma8020625 10.3390/ma14061414 10.3390/app9040735 10.1016/j.prostr.2018.11.084 10.1016/j.matlet.2015.08.012 10.1007/s43452-023-00613-x 10.3390/ma14020415 10.3390/polym14010134 10.1016/j.jclepro.2017.01.071 10.1016/j.compstruct.2021.114210 10.1016/j.proeng.2016.11.693 10.37190/ABB-01421-2019-02 10.1016/j.eurpolymj.2021.110363 10.3390/su16020575 10.1016/j.autcon.2007.05.008 10.15376/biores.12.3.5512-5524 10.1016/j.matdes.2014.02.011 10.1080/13588265.2010.536688 10.1007/s00107-009-0407-0 10.1016/j.matdes.2023.112376 10.3390/machines10111050 10.3390/ijms22168981 |
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Snippet | Cork composites are byproducts from wine stopper production, resulting from the agglomeration of cork granules with a thermoset resin. The resulting compound... |
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SubjectTerms | Acoustic insulation Biomedical materials Composite materials Cork Crashworthiness Energy Energy absorption Feasibility studies Finite element method Flame retardants Graphene Impact loads Impact strength Impact tests Industrial applications Insulators Mathematical models Mechanical properties Methods Numerical analysis Numerical models Polyurethane foam Polyurethanes Surfactants Sustainable materials Synthetic products Thermal properties Vegetable oils |
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Title | Eco-Friendly Cork–Polyurethane Biocomposites for Enhanced Impact Performance: Experimental and Numerical Analysis |
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