Significance of Nonmetallic Inclusions for the Clogging Phenomenon in Continuous Casting of Steel––A Review

Nonmetallic inclusions are well known to influence product quality and process stability in the production of steel. A process step that is very sensitive to the presence of nonmetallic inclusion (NMI) is continuous casting. Here, the so‐called clogging phenomenon can occur, resulting in a distinct...

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Published inSteel research international Vol. 93; no. 7
Main Authors Michelic, Susanne K., Bernhard, Christian
Format Journal Article
LanguageEnglish
Published Weinheim Wiley Subscription Services, Inc 01.07.2022
Subjects
adhesion
clogging
contact angle
Continuous casting
deposition
Flow control
Interfacial properties
Iron and steel making
Low carbon steels
Nonmetallic inclusions
refractory wall
State-of-the-art reviews
Steel
Wetting
Online AccessGet full text
ISSN1611-3683
1869-344X
DOI10.1002/srin.202200086

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Abstract Nonmetallic inclusions are well known to influence product quality and process stability in the production of steel. A process step that is very sensitive to the presence of nonmetallic inclusion (NMI) is continuous casting. Here, the so‐called clogging phenomenon can occur, resulting in a distinct disruption of the casting process and decreased steel quality. The presence of nonmetallic inclusions considerably contributes to the build‐up of deposits in the submerged entry nozzle provoking instabilities in the flow control system. Numerous research studies have been subject to different clogging mechanisms and related influencing parameters. Interfacial properties significantly influence the behavior of inclusions in the steel–refractory system. The present review demonstrates state of the art concerning the role of NMIs in the appearance of clogging. Particular focus is put on the wetting behavior between the different phases and their consequence for the deposition process. Industrial observations and laboratory methods are summarized and discussed; potential countermeasures are evaluated. A steel group that is especially prone to clogging are Ti‐ ultra low carbon (ULC) steels. An overview of the current understanding of their high clogging tendency and possible influences is presented, considering thermodynamic and interfacial aspects. Clogging is still a vivid problem in the continuous casting of steel. The presence of NMIs significantly contributes to the formation of build‐ups in the flow control system. The role of interfacial reactions in the system steel‐inclusion‐refractory is discussed in detail. Particular focus is put on the clogging sensitivity of Ti‐ ultra low carbon (ULC) steels.
AbstractList Nonmetallic inclusions are well known to influence product quality and process stability in the production of steel. A process step that is very sensitive to the presence of nonmetallic inclusion (NMI) is continuous casting. Here, the so‐called clogging phenomenon can occur, resulting in a distinct disruption of the casting process and decreased steel quality. The presence of nonmetallic inclusions considerably contributes to the build‐up of deposits in the submerged entry nozzle provoking instabilities in the flow control system. Numerous research studies have been subject to different clogging mechanisms and related influencing parameters. Interfacial properties significantly influence the behavior of inclusions in the steel–refractory system. The present review demonstrates state of the art concerning the role of NMIs in the appearance of clogging. Particular focus is put on the wetting behavior between the different phases and their consequence for the deposition process. Industrial observations and laboratory methods are summarized and discussed; potential countermeasures are evaluated. A steel group that is especially prone to clogging are Ti‐ ultra low carbon (ULC) steels. An overview of the current understanding of their high clogging tendency and possible influences is presented, considering thermodynamic and interfacial aspects. Clogging is still a vivid problem in the continuous casting of steel. The presence of NMIs significantly contributes to the formation of build‐ups in the flow control system. The role of interfacial reactions in the system steel‐inclusion‐refractory is discussed in detail. Particular focus is put on the clogging sensitivity of Ti‐ ultra low carbon (ULC) steels.
Nonmetallic inclusions are well known to influence product quality and process stability in the production of steel. A process step that is very sensitive to the presence of nonmetallic inclusion (NMI) is continuous casting. Here, the so‐called clogging phenomenon can occur, resulting in a distinct disruption of the casting process and decreased steel quality. The presence of nonmetallic inclusions considerably contributes to the build‐up of deposits in the submerged entry nozzle provoking instabilities in the flow control system. Numerous research studies have been subject to different clogging mechanisms and related influencing parameters. Interfacial properties significantly influence the behavior of inclusions in the steel–refractory system. The present review demonstrates state of the art concerning the role of NMIs in the appearance of clogging. Particular focus is put on the wetting behavior between the different phases and their consequence for the deposition process. Industrial observations and laboratory methods are summarized and discussed; potential countermeasures are evaluated. A steel group that is especially prone to clogging are Ti‐ ultra low carbon (ULC) steels. An overview of the current understanding of their high clogging tendency and possible influences is presented, considering thermodynamic and interfacial aspects.
Author Bernhard, Christian
Michelic, Susanne K.
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  surname: Michelic
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  organization: Montanuniversitaet Leoben
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  givenname: Christian
  surname: Bernhard
  fullname: Bernhard, Christian
  organization: Montanuniversitaet Leoben
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Snippet Nonmetallic inclusions are well known to influence product quality and process stability in the production of steel. A process step that is very sensitive to...
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SubjectTerms adhesion
clogging
contact angle
Continuous casting
deposition
Flow control
Interfacial properties
Iron and steel making
Low carbon steels
Nonmetallic inclusions
refractory wall
State-of-the-art reviews
Steel
Wetting
Title Significance of Nonmetallic Inclusions for the Clogging Phenomenon in Continuous Casting of Steel––A Review
URI https://onlinelibrary.wiley.com/doi/abs/10.1002%2Fsrin.202200086
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