Dislocation strain energy based modeling for ultrasonic effect on friction stir lap welding process of dissimilar Mg/Al alloys
Understanding of the ultrasonic effect on the process variables has important significance for the process optimization in ultrasonic vibration enhanced friction stir lap welding (UVeFSLW) of dissimilar Mg/Al alloys. In this study, the dislocation strain energy in both grain interior and grain bound...
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| Published in | Journal of materials research and technology Vol. 22; pp. 252 - 268 |
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| Main Authors | , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Elsevier B.V
01.01.2023
Elsevier |
| Subjects | |
| Online Access | Get full text |
| ISSN | 2238-7854 |
| DOI | 10.1016/j.jmrt.2022.11.133 |
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| Abstract | Understanding of the ultrasonic effect on the process variables has important significance for the process optimization in ultrasonic vibration enhanced friction stir lap welding (UVeFSLW) of dissimilar Mg/Al alloys. In this study, the dislocation strain energy in both grain interior and grain boundary is considered to improve the formula for determing threshold thermal stress, and the constitutive equation is modified and used to develop the model for Mg/Al UVeFSLW process. The influences of ultrasonic vibration on heat generation, temperature profile, material flow and intermixing are quantitatively analyzed. It is found that the ultrasonic vibration induced the flow stress reduction gets larger, and the interfacial heat generation and viscous dissipation heat generation in the shear layer drop, which results in lower temperature at the tool/workpiece interface, intensifier material flow and larger material intermixed region in Mg/Al UVeFSLW. The interface temperature between the tool/workpiece and the profile of thermo-mechanically affected zone are experimentally measured, and compared with the predicted ones. The results show that the calculation accuracy of the modified model is improved. |
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| AbstractList | Understanding of the ultrasonic effect on the process variables has important significance for the process optimization in ultrasonic vibration enhanced friction stir lap welding (UVeFSLW) of dissimilar Mg/Al alloys. In this study, the dislocation strain energy in both grain interior and grain boundary is considered to improve the formula for determing threshold thermal stress, and the constitutive equation is modified and used to develop the model for Mg/Al UVeFSLW process. The influences of ultrasonic vibration on heat generation, temperature profile, material flow and intermixing are quantitatively analyzed. It is found that the ultrasonic vibration induced the flow stress reduction gets larger, and the interfacial heat generation and viscous dissipation heat generation in the shear layer drop, which results in lower temperature at the tool/workpiece interface, intensifier material flow and larger material intermixed region in Mg/Al UVeFSLW. The interface temperature between the tool/workpiece and the profile of thermo-mechanically affected zone are experimentally measured, and compared with the predicted ones. The results show that the calculation accuracy of the modified model is improved. |
| Author | Chen, GaoQiang Shi, QingYu Shi, Lei Zhai, Ming Wu, ChuanSong |
| Author_xml | – sequence: 1 givenname: Ming surname: Zhai fullname: Zhai, Ming organization: MOE Key Lab for Liquid-Solid Structure Evolution and Materials Processing, Institute of Materials Joining, Shandong University, Jinan, China – sequence: 2 givenname: ChuanSong orcidid: 0000-0001-8459-5678 surname: Wu fullname: Wu, ChuanSong email: wucs@sdu.edu.cn organization: MOE Key Lab for Liquid-Solid Structure Evolution and Materials Processing, Institute of Materials Joining, Shandong University, Jinan, China – sequence: 3 givenname: Lei orcidid: 0000-0002-9831-1872 surname: Shi fullname: Shi, Lei organization: MOE Key Lab for Liquid-Solid Structure Evolution and Materials Processing, Institute of Materials Joining, Shandong University, Jinan, China – sequence: 4 givenname: GaoQiang orcidid: 0000-0001-6029-650X surname: Chen fullname: Chen, GaoQiang organization: Department of Mechanical Engineering, Tsinghua University, Beijing, China – sequence: 5 givenname: QingYu surname: Shi fullname: Shi, QingYu organization: Department of Mechanical Engineering, Tsinghua University, Beijing, China |
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| Keywords | Friction stir lap welding Numerical simulation Mg alloy Al alloy Ultrasonic vibration Dislocation strain energy |
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