Adhesion-Related Phenomena of Stellite 6 HVOF Sprayed Coating Deposited on Laser-Textured Substrates

The focus of this research is to examine the feasibility of using laser texturing as a method for surface preparation prior to thermal spraying. The experimental part includes the thermal spraying of a Stellite 6 coating by High Velocity Oxygen Fuel (HVOF) technology on laser-textured substrates. Th...

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Published in	Materials Vol. 17; no. 20; p. 5069
Main Authors	Dlouhá, Žaneta, Duliškovič, Josef, Netrvalová, Marie Frank, Naďová, Jana, Vostřák, Marek, Kraft, Sebastian, Löschner, Udo, Martan, Jiří, Houdková, Šárka
Format	Journal Article
Language	English
Published	Switzerland MDPI AG 17.10.2024 MDPI
Subjects	Adhesion tests Adhesive strength Carbon steel Coatings Corrosion resistance Grit blasting Hardness Heat treatment High velocity oxyfuel spraying Laser beam texturing Lasers Low carbon steel Low carbon steels Mechanical properties Metal products industry Molybdenum steel Nitriding Optical microscopy Optical properties Particle size Raman spectroscopy Sprayed coatings Stellite Substrates Surface hardness Surface preparation Texturing Thermal spraying United States Czech Republic Sweden HVOF thermal spray nitrided steel adhesion laser texturing grit blasting carbon steel
Online Access	Get full text
ISSN	1996-1944 1996-1944
DOI	10.3390/ma17205069

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Abstract	The focus of this research is to examine the feasibility of using laser texturing as a method for surface preparation prior to thermal spraying. The experimental part includes the thermal spraying of a Stellite 6 coating by High Velocity Oxygen Fuel (HVOF) technology on laser-textured substrates. The thermal spraying of this coating was deposited both on conventional substrate material (low carbon steel) and on substrates that had been previously heat treated (nitrided steel). The properties of the coatings were analysed using scanning electron microscopy (SEM), optical microscopy (OM) and Raman spectroscopy. Adhesion was assessed through a tensile adhesion test. The results showed the usability of laser texturing in the case of carbon steel, which was comparable or even better than traditional grit blasting. For nitrided steel, the problem remains with the hardness and brittleness of the nitrided layer, which allows for the propagation of brittle cracks near the interface and thus reduces the adhesion strength.
AbstractList	The focus of this research is to examine the feasibility of using laser texturing as a method for surface preparation prior to thermal spraying. The experimental part includes the thermal spraying of a Stellite 6 coating by High Velocity Oxygen Fuel (HVOF) technology on laser-textured substrates. The thermal spraying of this coating was deposited both on conventional substrate material (low carbon steel) and on substrates that had been previously heat treated (nitrided steel). The properties of the coatings were analysed using scanning electron microscopy (SEM), optical microscopy (OM) and Raman spectroscopy. Adhesion was assessed through a tensile adhesion test. The results showed the usability of laser texturing in the case of carbon steel, which was comparable or even better than traditional grit blasting. For nitrided steel, the problem remains with the hardness and brittleness of the nitrided layer, which allows for the propagation of brittle cracks near the interface and thus reduces the adhesion strength. The focus of this research is to examine the feasibility of using laser texturing as a method for surface preparation prior to thermal spraying. The experimental part includes the thermal spraying of a Stellite 6 coating by High Velocity Oxygen Fuel (HVOF) technology on laser-textured substrates. The thermal spraying of this coating was deposited both on conventional substrate material (low carbon steel) and on substrates that had been previously heat treated (nitrided steel). The properties of the coatings were analysed using scanning electron microscopy (SEM), optical microscopy (OM) and Raman spectroscopy. Adhesion was assessed through a tensile adhesion test. The results showed the usability of laser texturing in the case of carbon steel, which was comparable or even better than traditional grit blasting. For nitrided steel, the problem remains with the hardness and brittleness of the nitrided layer, which allows for the propagation of brittle cracks near the interface and thus reduces the adhesion strength.The focus of this research is to examine the feasibility of using laser texturing as a method for surface preparation prior to thermal spraying. The experimental part includes the thermal spraying of a Stellite 6 coating by High Velocity Oxygen Fuel (HVOF) technology on laser-textured substrates. The thermal spraying of this coating was deposited both on conventional substrate material (low carbon steel) and on substrates that had been previously heat treated (nitrided steel). The properties of the coatings were analysed using scanning electron microscopy (SEM), optical microscopy (OM) and Raman spectroscopy. Adhesion was assessed through a tensile adhesion test. The results showed the usability of laser texturing in the case of carbon steel, which was comparable or even better than traditional grit blasting. For nitrided steel, the problem remains with the hardness and brittleness of the nitrided layer, which allows for the propagation of brittle cracks near the interface and thus reduces the adhesion strength.
Audience	Academic
Author	Houdková, Šárka Martan, Jiří Vostřák, Marek Dlouhá, Žaneta Löschner, Udo Duliškovič, Josef Netrvalová, Marie Frank Kraft, Sebastian Naďová, Jana
AuthorAffiliation	3 New Technologies Research Centre (NTC), University of West Bohemia, Teslova 1198/9, 301 00 Pilsen, Czech Republic; jmartan@ntc.zcu.cz 2 Laserinstitut Hochschule Mittweida, University of Applied Sciences Mittweida, Schillerstraße 10, 09648 Mittweida, Germany loeschne@hs-mittweida.de (U.L.) 1 Research and Testing Institute Plzen, Tylova 1581/46, 301 00 Pilsen, Czech Republic; dlouha@vzuplzen.cz (Ž.D.); duliskovic@vzuplzen.cz (J.D.); netrvalova@vzuplzen.cz (M.F.N.); nadova@vzuplzen.cz (J.N.); vostrak@vzuplzen.cz (M.V.)
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Cites_doi	10.1016/j.apsusc.2022.152807 10.1007/s11666-015-0297-0 10.1016/j.jmapro.2019.09.046 10.1007/978-0-387-68991-3 10.1016/j.surfcoat.2017.05.007 10.1016/j.apsusc.2004.02.060 10.1016/j.surfcoat.2010.07.044 10.1007/s11666-015-0352-x 10.1007/s11666-016-0411-y 10.1016/j.surfcoat.2008.04.038 10.1007/s11666-019-00924-7 10.1016/S0257-8972(98)00665-3 10.1016/j.apsusc.2013.10.069 10.1016/j.jmatprotec.2006.03.068 10.3390/coatings12030339 10.1007/s11666-011-9629-x 10.1016/j.msec.2019.109901 10.4028/www.scientific.net/KEM.606.171 10.1016/S0040-6090(00)01447-4 10.1016/j.surfcoat.2006.04.049 10.1016/j.surfcoat.2006.02.012 10.1007/s40516-020-00114-2 10.1007/s11666-020-01126-2 10.1007/s11666-015-0324-1 10.1002/pssa.202300710 10.1016/j.surfcoat.2015.07.022
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SubjectTerms	Adhesion tests Adhesive strength Carbon steel Coatings Corrosion resistance Grit blasting Hardness Heat treatment High velocity oxyfuel spraying Laser beam texturing Lasers Low carbon steel Low carbon steels Mechanical properties Metal products industry Molybdenum steel Nitriding Optical microscopy Optical properties Particle size Raman spectroscopy Sprayed coatings Stellite Substrates Surface hardness Surface preparation Texturing Thermal spraying
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Title	Adhesion-Related Phenomena of Stellite 6 HVOF Sprayed Coating Deposited on Laser-Textured Substrates
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