Implementing a Precision Pneumatic Plug Tray Seeder with High Seeding Rates for Brassicaceae Seeds via Real-Time Trajectory Tracking Control

• Published in: Actuators Vol. 12; no. 9; p. 340
• Main Authors: Lin, Hao-Ting, Lee, Yu-Hsien
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 01.09.2023
• Subjects: Accuracy; Actuators; Adaptive control; Analysis; Automation; Brass plating; Carbon; Coders; Control equipment; Control systems; Controllers; Cylinders; Design; Emissions; Fuzzy logic; Germination; Mathematical models; Mechanization; Methods; Neural networks; Optical encoders; Optimization; Personal computers; Physical properties; plug tray seeder; Plugs; pneumatic servo system; Pneumatics; Real time; Seeders; Seeds; Simulation; Sliding mode control; Technology application; Tracking control; Trajectory control; trajectory tracking control; Germany
• ISSN: 2076-0825; 2076-0825
• DOI: 10.3390/act12090340

In recent years, the aging of the rural population worldwide has become a major concern, necessitating the development of agricultural automation. Pneumatic energy has emerged as a reliable and environmentally friendly option, aiding in the global effort to reduce carbon emissions. The purpose of this study is to reduce the amount of labor required for plug tray seeding by developing an automated seeder that employs a precision pneumatic servo system via the rod-less actuator with real-time trajectory tracking capabilities. The proposed seeder has a simple structure, is easy to maintain, and saves energy. It mainly consists of a rod-less pneumatic cylinder, a needle seeding mechanism, a soil drilling mechanism and a PC-based real-time controller. Mathematical models of the developed precision pneumatic plug tray seeder are analyzed and established, and an adaptive sliding mode controller is proposed. A PC-based real-time control system is developed using MATLAB/SIMULINK via an optical encoder with a sampling frequency of 1 kHz to enable the development of precise pneumatic plug tray seeder. An optical encoder is used to measure the displacement of the rod-less cylinder which represents real-time positions of the plug tray loading platform. Experiments are conducted using Brassicaceae seeds, and the rates of single seeding, multiple seeding, missed seeding and germination are carried out through manual measurement. The results indicate that the seeder exhibits satisfactory performance, with a root mean square error of less than 0.5 mm and a single-seeding rate of more than 97%. Overall, our findings provide new insights for nurseries and could contribute to the reduction in agricultural carbon emissions.