New pyrometallurgical process of EAF dust treatment with CaO addition
The non-carbothermic zinc pyrometallurgical processing of electric arc furnace(EAF) dust was investigated on a laboratory scale. The main objective of this process was to convert highly stable zinc ferrite(Zn Fe2O4), which accounts for more than half of total zinc in the EAF dust, into Zn O and Ca2F...
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| Published in | International journal of minerals, metallurgy and materials Vol. 22; no. 8; pp. 788 - 797 |
|---|---|
| Main Authors | , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Beijing
University of Science and Technology Beijing
01.08.2015
Springer Nature B.V Department of Metalurgy, Graduate School of Engineering, Tohoku University, 6-6-02, Aramaki-Aza-Aoba, Aoba-ku, Sendai 980-8579, Japan%Toho Titanium Co., Ltd., 3-5-5, Chigasaki, Chigasaki City, Kanagawa 253-8510, Japan%Honda Motor Co., Ltd., 1-13-1, Aoihigashi Naka-ku Hamamatsu-City Shizuoka 433-8501, Japan |
| Subjects | |
| Online Access | Get full text |
| ISSN | 1674-4799 1869-103X |
| DOI | 10.1007/s12613-015-1135-6 |
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| Abstract | The non-carbothermic zinc pyrometallurgical processing of electric arc furnace(EAF) dust was investigated on a laboratory scale. The main objective of this process was to convert highly stable zinc ferrite(Zn Fe2O4), which accounts for more than half of total zinc in the EAF dust, into Zn O and Ca2Fe2O5 by Ca O addition. The EAF dust was mixed with Ca O powder in various ratios, pressed into pellets, and heated in a muffle furnace in air at temperatures ranging from 700 to 1100°C for a predetermined holding time. All Zn Fe2O4 was transformed into Zn O and Ca2Fe2O5 at a minimum temperature of 900°C within 1 h when sufficient Ca O to achieve a Ca/Fe molar ratio of 1.1 was added. However, at higher temperatures, excess Ca O beyond the stoichiometric ratio was required because it was consumed by reactions leading to the formation of compounds other than Zn Fe2O4. The evaporation of halides and heavy metals in the EAF dust was also studied. These components could be preferentially volatilized into the gas phase at 1100°C when Ca O was added. |
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| AbstractList | The non-carbothermic zinc pyrometallurgical processing of electric arc furnace (EAF) dust was investigated on a laboratory scale. The main objective of this process was to convert highly stable zinc ferrite (ZnFe2O4), which accounts for more than half of total zinc in the EAF dust, into ZnO and Ca2Fe2O5 by CaO addition. The EAF dust was mixed with CaO powder in various ratios, pressed into pellets, and heated in a muffle furnace in air at temperatures ranging from 700 to 1100°C for a predetermined holding time. All ZnFe2O4 was transformed into ZnO and Ca2Fe2O5 at a minimum temperature of 900°C within 1 h when sufficient CaO to achieve a Ca/Fe molar ratio of 1.1 was added. However, at higher temperatures, excess CaO beyond the stoichiometric ratio was required because it was consumed by reactions leading to the formation of compounds other than ZnFe2O4. The evaporation of halides and heavy metals in the EAF dust was also studied. These components could be preferentially volatilized into the gas phase at 1100°C when CaO was added. The non-carbothermic zinc pyrometallurgical processing of electric arc furnace (EAF) dust was investigated on a laboratory scale. The main objective of this process was to convert highly stable zinc ferrite (ZnFe 2 O 4 ), which accounts for more than half of total zinc in the EAF dust, into ZnO and Ca 2 Fe 2 O 5 by CaO addition. The EAF dust was mixed with CaO powder in various ratios, pressed into pellets, and heated in a muffle furnace in air at temperatures ranging from 700 to 1100°C for a predetermined holding time. All ZnFe 2 O 4 was transformed into ZnO and Ca 2 Fe 2 O 5 at a minimum temperature of 900°C within 1 h when sufficient CaO to achieve a Ca/Fe molar ratio of 1.1 was added. However, at higher temperatures, excess CaO beyond the stoichiometric ratio was required because it was consumed by reactions leading to the formation of compounds other than ZnFe 2 O 4 . The evaporation of halides and heavy metals in the EAF dust was also studied. These components could be preferentially volatilized into the gas phase at 1100°C when CaO was added. The non-carbothermic zinc pyrometallurgical processing of electric arc furnace(EAF) dust was investigated on a laboratory scale. The main objective of this process was to convert highly stable zinc ferrite(Zn Fe2O4), which accounts for more than half of total zinc in the EAF dust, into Zn O and Ca2Fe2O5 by Ca O addition. The EAF dust was mixed with Ca O powder in various ratios, pressed into pellets, and heated in a muffle furnace in air at temperatures ranging from 700 to 1100°C for a predetermined holding time. All Zn Fe2O4 was transformed into Zn O and Ca2Fe2O5 at a minimum temperature of 900°C within 1 h when sufficient Ca O to achieve a Ca/Fe molar ratio of 1.1 was added. However, at higher temperatures, excess Ca O beyond the stoichiometric ratio was required because it was consumed by reactions leading to the formation of compounds other than Zn Fe2O4. The evaporation of halides and heavy metals in the EAF dust was also studied. These components could be preferentially volatilized into the gas phase at 1100°C when Ca O was added. The non-carbothermic zinc pyrometallurgical processing of electric arc furnace (EAF) dust was investigated on a laboratory scale. The main objective of this process was to convert highly stable zinc ferrite (ZnFe2O4), which accounts for more than half of total zinc in the EAF dust, into ZnO and Ca2Fe2O5 by CaO addition. The EAF dust was mixed with CaO powder in various ratios, pressed into pellets, and heated in a muffle furnace in air at temperatures ranging from 700 to 1100°C for a predetermined holding time. All ZnFe2O4 was transformed into ZnO and Ca2Fe2O5 at a minimum temperature of 900°C within 1 h when sufficient CaO to achieve a Ca/Fe molar ratio of 1.1 was added. However, at higher temperatures, excess CaO beyond the stoichiometric ratio was required because it was consumed by reactions leading to the formation of compounds other than ZnFe2O4. The evaporation of halides and heavy metals in the EAF dust was also studied. These components could be pref-erentially volatilized into the gas phase at 1100°C when CaO was added. |
| Author | Romchat Chairaksa-Fujimoto Yosuke Inoue Naoyoshi Umeda Satoshi Itoh Tetsuya Nagasaka |
| AuthorAffiliation | Department of Metallurgy, Graduate School of Engineering, Tohoku University Toho Titanium Co., Ltd. Honda Motor Co., Ltd. |
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| Copyright | University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg 2015 University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg 2015. Copyright © Wanfang Data Co. Ltd. All Rights Reserved. |
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| Keywords | calcium oxide electric arc furnace dust pyrometallurgy zinc ferrite zinc oxide |
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| Notes | 11-5787/TF The non-carbothermic zinc pyrometallurgical processing of electric arc furnace(EAF) dust was investigated on a laboratory scale. The main objective of this process was to convert highly stable zinc ferrite(Zn Fe2O4), which accounts for more than half of total zinc in the EAF dust, into Zn O and Ca2Fe2O5 by Ca O addition. The EAF dust was mixed with Ca O powder in various ratios, pressed into pellets, and heated in a muffle furnace in air at temperatures ranging from 700 to 1100°C for a predetermined holding time. All Zn Fe2O4 was transformed into Zn O and Ca2Fe2O5 at a minimum temperature of 900°C within 1 h when sufficient Ca O to achieve a Ca/Fe molar ratio of 1.1 was added. However, at higher temperatures, excess Ca O beyond the stoichiometric ratio was required because it was consumed by reactions leading to the formation of compounds other than Zn Fe2O4. The evaporation of halides and heavy metals in the EAF dust was also studied. These components could be preferentially volatilized into the gas phase at 1100°C when Ca O was added. electric arc furnace dust;pyrometallurgy;zinc oxid Romchat Chairaksa-Fujimoto;Yosuke Inoue;Naoyoshi Umeda;Satoshi Itoh;Tetsuya Nagasaka;Department of Metallurgy, Graduate School of Engineering, Tohoku University;Toho Titanium Co., Ltd.;Honda Motor Co., Ltd. ObjectType-Article-1 SourceType-Scholarly Journals-1 ObjectType-Feature-2 content type line 14 |
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| PublicationTitle | International journal of minerals, metallurgy and materials |
| PublicationTitleAbbrev | Int J Miner Metall Mater |
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| PublicationTitle_FL | International Journal of Minerals, Metallurgy and Materials |
| PublicationYear | 2015 |
| Publisher | University of Science and Technology Beijing Springer Nature B.V Department of Metalurgy, Graduate School of Engineering, Tohoku University, 6-6-02, Aramaki-Aza-Aoba, Aoba-ku, Sendai 980-8579, Japan%Toho Titanium Co., Ltd., 3-5-5, Chigasaki, Chigasaki City, Kanagawa 253-8510, Japan%Honda Motor Co., Ltd., 1-13-1, Aoihigashi Naka-ku Hamamatsu-City Shizuoka 433-8501, Japan |
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| Snippet | The non-carbothermic zinc pyrometallurgical processing of electric arc furnace(EAF) dust was investigated on a laboratory scale. The main objective of this... The non-carbothermic zinc pyrometallurgical processing of electric arc furnace (EAF) dust was investigated on a laboratory scale. The main objective of this... |
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| SubjectTerms | arc Calcium oxide Carbothermic reactions Ceramics Characterization and Evaluation of Materials Chemistry and Materials Science Composites Corrosion and Coatings Dust dust;pyrometallurgy;zinc electric Electric arc furnaces Evaporation furnace Glass Halides Heavy metals High temperature Materials Science Metallic Materials Muffle furnaces Natural Materials oxid Surfaces and Interfaces Thin Films Tribology Vapor phases Zinc ferrites Zinc oxide |
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| Title | New pyrometallurgical process of EAF dust treatment with CaO addition |
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