Continual learning of neural networks for quality prediction in production using memory aware synapses and weight transfer

• Published in: Journal of intelligent manufacturing Vol. 33; no. 1; pp. 283 - 292
• Main Authors: Tercan, Hasan, Deibert, Philipp, Meisen, Tobias
• Format: Journal Article
• Language: English
• Published: New York, NY Springer US 01.01.2022; Springer Nature B.V
• Subjects: Advanced manufacturing technologies; Artificial intelligence; Artificial neural networks; Business and Management; Continual learning; Control; Deep learning; Injection molding; Machines; Manufacturing; Mechatronics; Neural networks; Predictions; Predictive quality; Processes; Production; Regression; Robotics; Synapses; Deep learning; Regression; Predictive quality; Manufacturing; Continual learning; Artificial intelligence
• ISSN: 1572-8145; 0956-5515; 1572-8145
• DOI: 10.1007/s10845-021-01793-0

Deep learning-based predictive quality enables manufacturing companies to make data-driven predictions of the quality of a produced product based on process data. A central challenge is that production processes are subject to continuous changes such as the manufacturing of new products, with the result that previously trained models may no longer perform well in the process. In this paper, we address this problem and propose a method for continual learning in such predictive quality scenarios. We therefore adapt and extend the memory-aware synapses approach to train an artificial neural network across different product variations. Our evaluation in a real-world regression problem in injection molding shows that the approach successfully prevents the neural network from forgetting of previous tasks and improves the training efficiency for new tasks. Moreover, by extending the approach with the transfer of network weights from similar previous tasks, we significantly improve its data efficiency and performance on sparse data. Our code is publicly available to reproduce our results and build upon them.