Solidification Structure of Continuous Casting Large Round Billets under Mold Electromagnetic Stirring

The solidification structure of a continuous casting large round billet was analyzed by a cellular-automaton-finite-element coupling model using the ProCAST software. The actual and simulated solidification structures were compared under mold electromagnetic stirring (MEMS) conditions (current of 30...

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Published inJournal of iron and steel research, international Vol. 23; no. 4; pp. 329 - 337
Main Authors SUN, Tao, YUE, Feng, WU, Hua-jie, GUO, Chun, LI, Ying, MA, Zhong-cun
Format Journal Article
LanguageEnglish
Published Singapore Elsevier Ltd 01.04.2016
Springer Singapore
Subjects
Applied and Technical Physics
cellular-automaton-finite-element method
central equiaxed grain zone
continuous casting large round billet
Engineering
grain size
Machines
Manufacturing
Materials Engineering
Materials Science
Metallic Materials
Metallurgy and Metal Working
mold electromagnetic stirring
Physical Chemistry
ProCAST
Processes
solidification structure
低过热度
冷却强度
凝固结构
结晶器电磁搅拌
耦合模型
连铸圆坯
铸造速度
central equiaxed grain zone
grain size
mold electromagnetic stirring
solidification structure
cellular-automaton-finite-element method
continuous casting large round billet
Online AccessGet full text
ISSN1006-706X
2210-3988
DOI10.1016/S1006-706X(16)30053-X

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Abstract The solidification structure of a continuous casting large round billet was analyzed by a cellular-automaton-finite-element coupling model using the ProCAST software. The actual and simulated solidification structures were compared under mold electromagnetic stirring (MEMS) conditions (current of 300 A and frequency of 3 Hz). Thereafter, the solidification structures of the large round billet were investigated under different superheats, casting speeds, and secondary cooling intensities. Finally, the effect of the MEMS current on the solidification structures was obtained under fixed superheat, casting speed, secondary cooling intensity, and MEMS frequency. The model accurately simulated the actual solidification structures of any steel, regardless of its size and the parameters used in the continuous casting process. The ratio of the central equiaxed grain zone was found to increase with decreasing superheat, increasing casting speed, decreasing secondary cooling intensity, and increasing MEMS current. The grain size obviously decreased with decreasing superheat and increasing MEMS current but was less sensitive to the casting speed and secondary cooling intensity.
AbstractList The solidification structure of a continuous casting large round billet was analyzed by a cellular-automaton-finite-element coupling model using the ProCAST software. The actual and simulated solidification structures were compared under mold electromagnetic stirring （MEMS） conditions （current of 300 A and frequency of 3 Hz）. Thereafter, the solidification structures of the large round billet were investigated under different superheats, casting speeds, and secondary cooling intensities. Finally, the effect of the MEMS current on the solidification structures was obtained under fixed superheat, casting speed, secondary cooling intensity, and MEMS frequency. The model accurately simulated the actual solidification structures of any steel, regardless of its size and the parameters used in the continuous casting process. The ratio of the central equiaxed grain zone was found to increase with decreasing superheat, increasing casting speed, decreasing secondary cooling intensity, and increasing MEMS current. The grain size obviously decreased with decreasing superheat and increasing MEMS current but was less sensitive to the casting speed and secondary cooling intensity.
The solidification structure of a continuous casting large round billet was analyzed by a cellular-automaton-finite-element coupling model using the ProCAST software. The actual and simulated solidification structures were compared under mold electromagnetic stirring (MEMS) conditions (current of 300 A and frequency of 3 Hz). Thereafter, the solidification structures of the large round billet were investigated under different superheats, casting speeds, and secondary cooling intensities. Finally, the effect of the MEMS current on the solidification structures was obtained under fixed superheat, casting speed, secondary cooling intensity, and MEMS frequency. The model accurately simulated the actual solidification structures of any steel, regardless of its size and the parameters used in the continuous casting process. The ratio of the central equiaxed grain zone was found to increase with decreasing superheat, increasing casting speed, decreasing secondary cooling intensity, and increasing MEMS current. The grain size obviously decreased with decreasing superheat and increasing MEMS current but was less sensitive to the casting speed and secondary cooling intensity.
Author Tao SUN Feng YUE Hua-jie WU Chun GUO Ying LI Zhong-cun MA
AuthorAffiliation Metallurgical Engineering Research Institute,University of Science and Technology Beijing,Beijing 100083,China Collaborative Innovation Center of Steel Technology,University of Science and Technology Beijing,Beijing 100083,China Beiman Special Steel Co.,Ltd.,Qiqihaer 161041,Heilongjiang,China
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  organization: Beiman Special Steel Co., Ltd., Qiqihaer 161041, Heilongjiang, China
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Issue 4
Keywords central equiaxed grain zone
grain size
mold electromagnetic stirring
solidification structure
cellular-automaton-finite-element method
continuous casting large round billet
Language English
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Notes continuous casting large round billet; solidification structure; cellular-automaton-finite-element method;mold electromagnetic stirring; central equiaxed grain zone; grain size
11-3678/TF
The solidification structure of a continuous casting large round billet was analyzed by a cellular-automaton-finite-element coupling model using the ProCAST software. The actual and simulated solidification structures were compared under mold electromagnetic stirring （MEMS） conditions （current of 300 A and frequency of 3 Hz）. Thereafter, the solidification structures of the large round billet were investigated under different superheats, casting speeds, and secondary cooling intensities. Finally, the effect of the MEMS current on the solidification structures was obtained under fixed superheat, casting speed, secondary cooling intensity, and MEMS frequency. The model accurately simulated the actual solidification structures of any steel, regardless of its size and the parameters used in the continuous casting process. The ratio of the central equiaxed grain zone was found to increase with decreasing superheat, increasing casting speed, decreasing secondary cooling intensity, and increasing MEMS current. The grain size obviously decreased with decreasing superheat and increasing MEMS current but was less sensitive to the casting speed and secondary cooling intensity.
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Snippet The solidification structure of a continuous casting large round billet was analyzed by a cellular-automaton-finite-element coupling model using the ProCAST...
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SubjectTerms Applied and Technical Physics
cellular-automaton-finite-element method
central equiaxed grain zone
continuous casting large round billet
Engineering
grain size
Machines
Manufacturing
Materials Engineering
Materials Science
Metallic Materials
Metallurgy and Metal Working
mold electromagnetic stirring
Physical Chemistry
ProCAST
Processes
solidification structure
低过热度
冷却强度
凝固结构
结晶器电磁搅拌
耦合模型
连铸圆坯
铸造速度
Title Solidification Structure of Continuous Casting Large Round Billets under Mold Electromagnetic Stirring
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https://dx.doi.org/10.1016/S1006-706X(16)30053-X
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Volume 23
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