Modified material constitutive models for serrated chip formation simulations and experimental validation in machining of titanium alloy Ti–6Al–4V
Titanium alloys present superior properties such as high strength-to-weight ratio and resistance to corrosion but, possess poor machinability. In this study, influence of material constitutive models and elastic–viscoplastic finite element formulation on serrated chip formation for modeling of machi...
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| Published in | International journal of machine tools & manufacture Vol. 50; no. 11; pp. 943 - 960 |
|---|---|
| Main Authors | , |
| Format | Journal Article |
| Language | English |
| Published |
Kidlington
Elsevier Ltd
01.11.2010
Elsevier |
| Subjects | |
| Online Access | Get full text |
| ISSN | 0890-6955 1879-2170 |
| DOI | 10.1016/j.ijmachtools.2010.08.004 |
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| Abstract | Titanium alloys present superior properties such as high strength-to-weight ratio and resistance to corrosion but, possess poor machinability. In this study, influence of material constitutive models and elastic–viscoplastic finite element formulation on serrated chip formation for modeling of machining Ti–6Al–4V titanium alloy is investigated. Temperature-dependent flow softening based modified material models are proposed where flow softening phenomenon, strain hardening and thermal softening effects and their interactions are coupled. Orthogonal cutting experiments have been conducted with uncoated carbide (WC/Co) and TiAlN coated carbide cutting tools. Temperature-dependent flow softening parameters are validated on a set of experimental data by using measured cutting forces and chip morphology. Finite Element simulations are validated with experimental results at two different rake angles, three different undeformed chip thickness values and two different cutting speeds. The results reveal that material flow stress and finite element formulation greatly affects not only chip formation mechanism but also forces and temperatures predicted. Chip formation process for adiabatic shearing in machining Ti–6Al–4V alloy is successfully simulated using finite element models without implementing damage models. |
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| AbstractList | Titanium alloys present superior properties such as high strength-to-weight ratio and resistance to corrosion but, possess poor machinability. In this study, influence of material constitutive models and elastic–viscoplastic finite element formulation on serrated chip formation for modeling of machining Ti–6Al–4V titanium alloy is investigated. Temperature-dependent flow softening based modified material models are proposed where flow softening phenomenon, strain hardening and thermal softening effects and their interactions are coupled. Orthogonal cutting experiments have been conducted with uncoated carbide (WC/Co) and TiAlN coated carbide cutting tools. Temperature-dependent flow softening parameters are validated on a set of experimental data by using measured cutting forces and chip morphology. Finite Element simulations are validated with experimental results at two different rake angles, three different undeformed chip thickness values and two different cutting speeds. The results reveal that material flow stress and finite element formulation greatly affects not only chip formation mechanism but also forces and temperatures predicted. Chip formation process for adiabatic shearing in machining Ti–6Al–4V alloy is successfully simulated using finite element models without implementing damage models. |
| Author | Sima, Mohammad Özel, Tuğrul |
| Author_xml | – sequence: 1 givenname: Mohammad surname: Sima fullname: Sima, Mohammad – sequence: 2 givenname: Tuğrul surname: Özel fullname: Özel, Tuğrul email: ozel@rutgers.edu |
| BackLink | http://pascal-francis.inist.fr/vibad/index.php?action=getRecordDetail&idt=23302562$$DView record in Pascal Francis |
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| CODEN | IMTME3 |
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| Keywords | Titanium alloys Finite element simulations Flow softening Machining Constitutive equation Thermal strain Temperature effect Alloy-Ti90Al6V4 Coatings Modeling Titanium base alloys Finite element method Adiabatic approximation Inelasticity Elastoplasticity Carbide tool Orthogonal cutting Modified material Titanium alloy Plastic flow Strain softening Chip formation Machinability Thermomechanical properties Elastoviscoplasticity Experimental study Weight Corrosion resistance Carbides Strain hardening |
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| Snippet | Titanium alloys present superior properties such as high strength-to-weight ratio and resistance to corrosion but, possess poor machinability. In this study,... |
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| SubjectTerms | Alloying elements Applied sciences Chip formation Corrosion Corrosion prevention Cutting Exact sciences and technology Finite element method Finite element simulations Flow softening Machining Machining. Machinability Mathematical analysis Mathematical models Mechanical engineering. Machine design Metals. Metallurgy Production techniques Softening Titanium alloys Titanium base alloys |
| Title | Modified material constitutive models for serrated chip formation simulations and experimental validation in machining of titanium alloy Ti–6Al–4V |
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