Accelerated corrosion and electrochemical characteristics of carbon-coated titanium bipolar plates by doctor-blade technology for PEMFC
In this investigation, a carbon layer was coated onto a TiO 2 surface using a roll-to-roll doctor blade method to enhance the electrochemical performance of titanium bipolar plates for PEMFCs. XRD analysis confirmed the formation of anatase-phase TiO₂. And cross-sectional SEM–EDS analysis verified t...
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Published in | Npj Materials degradation Vol. 9; no. 1; pp. 105 - 16 |
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Main Authors | , |
Format | Journal Article |
Language | English |
Published |
London
Nature Publishing Group UK
13.08.2025
Nature Publishing Group Nature Portfolio |
Subjects | |
Online Access | Get full text |
ISSN | 2397-2106 2397-2106 |
DOI | 10.1038/s41529-025-00651-1 |
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Abstract | In this investigation, a carbon layer was coated onto a TiO
2
surface using a roll-to-roll doctor blade method to enhance the electrochemical performance of titanium bipolar plates for PEMFCs. XRD analysis confirmed the formation of anatase-phase TiO₂. And cross-sectional SEM–EDS analysis verified the presence of the carbon layer. In ex-situ accelerated corrosion experiments simulating PEMFC environments, Ti with TiO
2
+carbon coatings presented higher current density than bare Ti. This is interpreted as being due to the capacitive charge/discharge behavior of the electric double layer formed by the carbon layer. But, the coated specimen met the U.S. DOE corrosion resistance criterion (i
corr
< 1 μA/cm
2
). Especially, bare Ti failed to meet the interfacial contact resistance (ICR) standard both before and after testing. In contrast, the TiO₂+carbon-coated specimen maintained ICR values below 10 mΩ·cm
2
at 140 N/cm
2
. In addition, SEM analysis after all electrochemical experiments confirmed that the coating remained free of delamination or damage. In particular, cyclic voltammetry experiment results further confirmed stable capacitive behavior even after 300 cycles. These findings indicate that doctor blade-based TiO
2
+carbon coatings are effective in enhancing both corrosion resistance and electrical conductivity. This suggests that the proposed process is a viable alternative to conventional PVD or CVD methods for commercialization. |
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AbstractList | In this investigation, a carbon layer was coated onto a TiO2 surface using a roll-to-roll doctor blade method to enhance the electrochemical performance of titanium bipolar plates for PEMFCs. XRD analysis confirmed the formation of anatase-phase TiO₂. And cross-sectional SEM–EDS analysis verified the presence of the carbon layer. In ex-situ accelerated corrosion experiments simulating PEMFC environments, Ti with TiO2+carbon coatings presented higher current density than bare Ti. This is interpreted as being due to the capacitive charge/discharge behavior of the electric double layer formed by the carbon layer. But, the coated specimen met the U.S. DOE corrosion resistance criterion (icorr < 1 μA/cm2). Especially, bare Ti failed to meet the interfacial contact resistance (ICR) standard both before and after testing. In contrast, the TiO₂+carbon-coated specimen maintained ICR values below 10 mΩ·cm2 at 140 N/cm2. In addition, SEM analysis after all electrochemical experiments confirmed that the coating remained free of delamination or damage. In particular, cyclic voltammetry experiment results further confirmed stable capacitive behavior even after 300 cycles. These findings indicate that doctor blade-based TiO2+carbon coatings are effective in enhancing both corrosion resistance and electrical conductivity. This suggests that the proposed process is a viable alternative to conventional PVD or CVD methods for commercialization. In this investigation, a carbon layer was coated onto a TiO 2 surface using a roll-to-roll doctor blade method to enhance the electrochemical performance of titanium bipolar plates for PEMFCs. XRD analysis confirmed the formation of anatase-phase TiO₂. And cross-sectional SEM–EDS analysis verified the presence of the carbon layer. In ex-situ accelerated corrosion experiments simulating PEMFC environments, Ti with TiO 2 +carbon coatings presented higher current density than bare Ti. This is interpreted as being due to the capacitive charge/discharge behavior of the electric double layer formed by the carbon layer. But, the coated specimen met the U.S. DOE corrosion resistance criterion (i corr < 1 μA/cm 2 ). Especially, bare Ti failed to meet the interfacial contact resistance (ICR) standard both before and after testing. In contrast, the TiO₂+carbon-coated specimen maintained ICR values below 10 mΩ·cm 2 at 140 N/cm 2 . In addition, SEM analysis after all electrochemical experiments confirmed that the coating remained free of delamination or damage. In particular, cyclic voltammetry experiment results further confirmed stable capacitive behavior even after 300 cycles. These findings indicate that doctor blade-based TiO 2 +carbon coatings are effective in enhancing both corrosion resistance and electrical conductivity. This suggests that the proposed process is a viable alternative to conventional PVD or CVD methods for commercialization. Abstract In this investigation, a carbon layer was coated onto a TiO2 surface using a roll-to-roll doctor blade method to enhance the electrochemical performance of titanium bipolar plates for PEMFCs. XRD analysis confirmed the formation of anatase-phase TiO₂. And cross-sectional SEM–EDS analysis verified the presence of the carbon layer. In ex-situ accelerated corrosion experiments simulating PEMFC environments, Ti with TiO2+carbon coatings presented higher current density than bare Ti. This is interpreted as being due to the capacitive charge/discharge behavior of the electric double layer formed by the carbon layer. But, the coated specimen met the U.S. DOE corrosion resistance criterion (icorr < 1 μA/cm2). Especially, bare Ti failed to meet the interfacial contact resistance (ICR) standard both before and after testing. In contrast, the TiO₂+carbon-coated specimen maintained ICR values below 10 mΩ·cm2 at 140 N/cm2. In addition, SEM analysis after all electrochemical experiments confirmed that the coating remained free of delamination or damage. In particular, cyclic voltammetry experiment results further confirmed stable capacitive behavior even after 300 cycles. These findings indicate that doctor blade-based TiO2+carbon coatings are effective in enhancing both corrosion resistance and electrical conductivity. This suggests that the proposed process is a viable alternative to conventional PVD or CVD methods for commercialization. |
ArticleNumber | 105 |
Author | Kim, Seong-Jong Hwang, Hyun-Kyu |
Author_xml | – sequence: 1 givenname: Hyun-Kyu surname: Hwang fullname: Hwang, Hyun-Kyu organization: Mokpo National Maritime University – sequence: 2 givenname: Seong-Jong surname: Kim fullname: Kim, Seong-Jong email: ksj@mmu.ac.kr organization: Division of Marine Engineering, Mokpo National Maritime University |
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Snippet | In this investigation, a carbon layer was coated onto a TiO
2
surface using a roll-to-roll doctor blade method to enhance the electrochemical performance of... In this investigation, a carbon layer was coated onto a TiO2 surface using a roll-to-roll doctor blade method to enhance the electrochemical performance of... Abstract In this investigation, a carbon layer was coated onto a TiO2 surface using a roll-to-roll doctor blade method to enhance the electrochemical... |
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SubjectTerms | 639/166 639/301 Anatase Carbon Chemical vapor deposition Chemistry and Materials Science Coatings Commercialization Contact resistance Corrosion and Coatings Corrosion resistance Electric contacts Electric double layer Electrical resistivity Electrochemical analysis Electrochemistry Fuel cells Graphene Interfaces Manufacturers Materials Science Nanocrystals Plates Spectrum analysis Stainless steel Structural Materials Titanium Titanium dioxide Tribology |
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Title | Accelerated corrosion and electrochemical characteristics of carbon-coated titanium bipolar plates by doctor-blade technology for PEMFC |
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