Comprehensive recovery of lead, zinc, and iron from hazardous jarosite residues using direct reduction followed by magnetic separation

Lead, zinc, and iron were recovered from jarosite residues using direct reduction followed by magnetic separation. The influence of the coal dosage, reduction temperature, and reduction time on the volatilization rates of lead and zinc and the metallization rate of iron were investigated. The result...

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Published inInternational journal of minerals, metallurgy and materials Vol. 25; no. 2; pp. 123 - 130
Main Authors Wang, Ya-yun, Yang, Hui-fen, Jiang, Bo, Song, Rong-long, Zhang, Wei-hao
Format Journal Article
LanguageEnglish
Published Beijing University of Science and Technology Beijing 01.02.2018
Springer Nature B.V
School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
Key Laboratory for High-Efficient Mining and Safety of Metal Mines of Ministry of Education, University of Science and Technology Beijing, Beijing 100083, China
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ISSN1674-4799
1869-103X
DOI10.1007/s12613-018-1555-1

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Abstract Lead, zinc, and iron were recovered from jarosite residues using direct reduction followed by magnetic separation. The influence of the coal dosage, reduction temperature, and reduction time on the volatilization rates of lead and zinc and the metallization rate of iron were investigated. The results show that the volatilization rates of lead and zinc were 96.97% and 99.89%, respectively, and the iron metallization rate was 91.97% under the optimal reduction roasting conditions of a coal dosage of 25.0 wt% and reduction roasting at 1250°C for 60 min. The magnetic concentrate with an iron content of 90.59 wt% and an iron recovery rate of 50.87% was obtained under the optimum conditions in which 96.56% of the reduction product particles were smaller than 37 μm and the magnetic field strength was 24 k A/m. Therefore, the results of this study demonstrate that recovering valuable metals such as lead, zinc, and iron from jarosite residues is feasible using the developed approach.
AbstractList Lead, zinc, and iron were recovered from jarosite residues using direct reduction followed by magnetic separation. The influence of the coal dosage, reduction temperature, and reduction time on the volatilization rates of lead and zinc and the metallization rate of iron were investigated. The results show that the volatilization rates of lead and zinc were 96.97% and 99.89%, respectively, and the iron metallization rate was 91.97% under the optimal reduction roasting conditions of a coal dosage of 25.0wt% and reduction roasting at 1250°C for 60 min. The magnetic concentrate with an iron content of 90.59wt% and an iron recovery rate of 50.87% was obtained under the optimum conditions in which 96.56% of the reduction product particles were smaller than 37 μm and the magnetic field strength was 24 kA/m. Therefore, the results of this study demonstrate that recovering valuable metals such as lead, zinc, and iron from jarosite residues is feasible using the developed approach.
Lead, zinc, and iron were recovered from jarosite residues using direct reduction followed by magnetic separation. The influence of the coal dosage, reduction temperature, and reduction time on the volatilization rates of lead and zinc and the metallization rate of iron were investigated. The results show that the volatilization rates of lead and zinc were 96.97% and 99.89%, respectively, and the iron metalli-zation rate was 91.97% under the optimal reduction roasting conditions of a coal dosage of 25.0wt% and reduction roasting at 1250°C for 60 min. The magnetic concentrate with an iron content of 90.59wt% and an iron recovery rate of 50.87% was obtained under the optimum con-ditions in which 96.56% of the reduction product particles were smaller than 37 μm and the magnetic field strength was 24 kA/m. Therefore, the results of this study demonstrate that recovering valuable metals such as lead, zinc, and iron from jarosite residues is feasible using the developed approach.
Lead, zinc, and iron were recovered from jarosite residues using direct reduction followed by magnetic separation. The influence of the coal dosage, reduction temperature, and reduction time on the volatilization rates of lead and zinc and the metallization rate of iron were investigated. The results show that the volatilization rates of lead and zinc were 96.97% and 99.89%, respectively, and the iron metallization rate was 91.97% under the optimal reduction roasting conditions of a coal dosage of 25.0 wt% and reduction roasting at 1250°C for 60 min. The magnetic concentrate with an iron content of 90.59 wt% and an iron recovery rate of 50.87% was obtained under the optimum conditions in which 96.56% of the reduction product particles were smaller than 37 μm and the magnetic field strength was 24 k A/m. Therefore, the results of this study demonstrate that recovering valuable metals such as lead, zinc, and iron from jarosite residues is feasible using the developed approach.
Author Ya-yun Wang;Hui-fen Yang;Bo Jiang;Rong-long Song;Wei-hao Zhang
AuthorAffiliation Key Laboratory for High-Efficient Mining and Safety of Metal Mines of Ministry of Education, University of Science and Technology Beijing, Beijing 100083, China;School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
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ContentType Journal Article
Copyright University of Science and Technology Beijing and Springer-Verlag GmbH Germany, part of Springer Nature 2018
University of Science and Technology Beijing and Springer-Verlag GmbH Germany, part of Springer Nature 2018.
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Keywords magnetic separation
recovery
direct reduction
valuable metals
jarosite residues
Language English
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Notes Lead, zinc, and iron were recovered from jarosite residues using direct reduction followed by magnetic separation. The influence of the coal dosage, reduction temperature, and reduction time on the volatilization rates of lead and zinc and the metallization rate of iron were investigated. The results show that the volatilization rates of lead and zinc were 96.97% and 99.89%, respectively, and the iron metallization rate was 91.97% under the optimal reduction roasting conditions of a coal dosage of 25.0 wt% and reduction roasting at 1250°C for 60 min. The magnetic concentrate with an iron content of 90.59 wt% and an iron recovery rate of 50.87% was obtained under the optimum conditions in which 96.56% of the reduction product particles were smaller than 37 μm and the magnetic field strength was 24 k A/m. Therefore, the results of this study demonstrate that recovering valuable metals such as lead, zinc, and iron from jarosite residues is feasible using the developed approach.
11-5787/TF
jarosite residues recovery direct reduction magnetic separation valuable metals
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PublicationTitle International journal of minerals, metallurgy and materials
PublicationTitleAbbrev Int J Miner Metall Mater
PublicationTitleAlternate International Journal of Minerals,Metallurgy and Materials
PublicationTitle_FL International Journal of Minerals, Metallurgy and Materials
PublicationYear 2018
Publisher University of Science and Technology Beijing
Springer Nature B.V
School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
Key Laboratory for High-Efficient Mining and Safety of Metal Mines of Ministry of Education, University of Science and Technology Beijing, Beijing 100083, China
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SubjectTerms Ceramics
Characterization and Evaluation of Materials
Chemistry and Materials Science
Composites
Corrosion and Coatings
Direct reduced iron
Dosage
Field strength
Glass
Iron
Jarosite
Lead
Magnetic fields
Magnetic separation
Materials Science
Metallic Materials
Metallizing
Natural Materials
Optimization
Recovery
Residues
Roasting
Surfaces and Interfaces
Thin Films
Tribology
Vaporization
Zinc
发铅;残余;磁性;分离;铁;锌;危险;恢复率
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Title Comprehensive recovery of lead, zinc, and iron from hazardous jarosite residues using direct reduction followed by magnetic separation
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