Adaptive nonparametric control chart for time-varying and multimodal processes

•We propose a nonparametric control chart, which is based on a clustering algorithm.•Proposed chart can adaptively monitor the time-varying and multimodal processes.•Proposed chart traces the natural changes over time and keeps the chart up to date.•We examine the stability of proposed chart with a...

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Published inJournal of process control Vol. 37; pp. 34 - 45
Main Authors Kang, Ji Hoon, Yu, Jaehong, Kim, Seoung Bum
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 01.01.2016
Subjects
Online AccessGet full text
ISSN0959-1524
1873-2771
DOI10.1016/j.jprocont.2015.11.005

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Abstract •We propose a nonparametric control chart, which is based on a clustering algorithm.•Proposed chart can adaptively monitor the time-varying and multimodal processes.•Proposed chart traces the natural changes over time and keeps the chart up to date.•We examine the stability of proposed chart with a case study from TFT-LCD process. Multivariate statistical process control techniques have been widely used to improve processes by reducing variation and preventing defects. In modern manufacturing, because of the complexity and variability of processes, traditional multivariate control charts such as Hotelling's T2 cannot efficiently handle situations in which the patterns of process observations are nonlinear, multimodal, and time varying. In the present study, we propose a nonparametric control chart, which is capable of adaptively monitoring time-varying and multimodal processes. Experiments with simulated and real process data from a thin film transistor-liquid crystal display (TFT-LCD) demonstrate the effectiveness and accuracy of the proposed method.
AbstractList •We propose a nonparametric control chart, which is based on a clustering algorithm.•Proposed chart can adaptively monitor the time-varying and multimodal processes.•Proposed chart traces the natural changes over time and keeps the chart up to date.•We examine the stability of proposed chart with a case study from TFT-LCD process. Multivariate statistical process control techniques have been widely used to improve processes by reducing variation and preventing defects. In modern manufacturing, because of the complexity and variability of processes, traditional multivariate control charts such as Hotelling's T2 cannot efficiently handle situations in which the patterns of process observations are nonlinear, multimodal, and time varying. In the present study, we propose a nonparametric control chart, which is capable of adaptively monitoring time-varying and multimodal processes. Experiments with simulated and real process data from a thin film transistor-liquid crystal display (TFT-LCD) demonstrate the effectiveness and accuracy of the proposed method.
Author Yu, Jaehong
Kim, Seoung Bum
Kang, Ji Hoon
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Keywords Time-varying process
Data mining algorithm
Clustering
Multivariate control chart
Multimodality
False alarms
Language English
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Snippet •We propose a nonparametric control chart, which is based on a clustering algorithm.•Proposed chart can adaptively monitor the time-varying and multimodal...
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SubjectTerms Clustering
Data mining algorithm
False alarms
Multimodality
Multivariate control chart
Time-varying process
Title Adaptive nonparametric control chart for time-varying and multimodal processes
URI https://dx.doi.org/10.1016/j.jprocont.2015.11.005
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