Significance of Finite Element Models and Solid-State Phase Transformation on the Evaluation of Weld Induced Residual Stresses
In the present study, different finite element (FE) models were prepared to investigate weld induced residual stresses in thick multi-pass butt welded joint of SA516 Gr. 70 plates. Both 3D and 2D full geometry models and their axisymmetric half models were taken into consideration. The competence of...
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| Published in | Metals and materials international Vol. 27; no. 9; pp. 3478 - 3492 |
|---|---|
| Main Authors | , , , |
| Format | Journal Article |
| Language | English |
| Published |
Seoul
The Korean Institute of Metals and Materials
01.09.2021
Springer Nature B.V 대한금속·재료학회 |
| Subjects | |
| Online Access | Get full text |
| ISSN | 1598-9623 2005-4149 |
| DOI | 10.1007/s12540-020-00921-4 |
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| Abstract | In the present study, different finite element (FE) models were prepared to investigate weld induced residual stresses in thick multi-pass butt welded joint of SA516 Gr. 70 plates. Both 3D and 2D full geometry models and their axisymmetric half models were taken into consideration. The competence of these FE models on the accuracy of predicting residual stress distribution across the weld cross-section was investigated by comparing it with the experimental results. Blind hole drilling technique and deep hole drilling technique were employed to evaluate the surface and through-thickness residual stress distributions, respectively. In addition, the change in volume and yield strength of weld material due to austenitic phase transformation was also incorporated in the material modeling to observe the effect of solid-state phase transformation (SSPT) on the evaluation of residual stresses. Computed residual stresses obtained from different FE models indicate that the 3D FE models procured the best accuracy compared with the experimental results. On the other hand, 2D models can save a significant amount of computational time with reasonable accuracy. Incorporation of SSPT in the 3D FE full model exhibited a better agreement of predicted results with the experimental measurements.
Graphic Abstract |
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| AbstractList | In the present study, different finite element (FE) models were prepared to investigate weld induced residual stresses inthick multi-pass butt welded joint of SA516 Gr. 70 plates. Both 3D and 2D full geometry models and their axisymmetrichalf models were taken into consideration. The competence of these FE models on the accuracy of predicting residual stressdistribution across the weld cross-section was investigated by comparing it with the experimental results. Blind hole drillingtechnique and deep hole drilling technique were employed to evaluate the surface and through-thickness residual stressdistributions, respectively. In addition, the change in volume and yield strength of weld material due to austenitic phasetransformation was also incorporated in the material modeling to observe the effect of solid-state phase transformation(SSPT) on the evaluation of residual stresses. Computed residual stresses obtained from different FE models indicate thatthe 3D FE models procured the best accuracy compared with the experimental results. On the other hand, 2D models cansave a significant amount of computational time with reasonable accuracy. Incorporation of SSPT in the 3D FE full modelexhibited a better agreement of predicted results with the experimental measurements. KCI Citation Count: 0 In the present study, different finite element (FE) models were prepared to investigate weld induced residual stresses in thick multi-pass butt welded joint of SA516 Gr. 70 plates. Both 3D and 2D full geometry models and their axisymmetric half models were taken into consideration. The competence of these FE models on the accuracy of predicting residual stress distribution across the weld cross-section was investigated by comparing it with the experimental results. Blind hole drilling technique and deep hole drilling technique were employed to evaluate the surface and through-thickness residual stress distributions, respectively. In addition, the change in volume and yield strength of weld material due to austenitic phase transformation was also incorporated in the material modeling to observe the effect of solid-state phase transformation (SSPT) on the evaluation of residual stresses. Computed residual stresses obtained from different FE models indicate that the 3D FE models procured the best accuracy compared with the experimental results. On the other hand, 2D models can save a significant amount of computational time with reasonable accuracy. Incorporation of SSPT in the 3D FE full model exhibited a better agreement of predicted results with the experimental measurements. Graphic Abstract In the present study, different finite element (FE) models were prepared to investigate weld induced residual stresses in thick multi-pass butt welded joint of SA516 Gr. 70 plates. Both 3D and 2D full geometry models and their axisymmetric half models were taken into consideration. The competence of these FE models on the accuracy of predicting residual stress distribution across the weld cross-section was investigated by comparing it with the experimental results. Blind hole drilling technique and deep hole drilling technique were employed to evaluate the surface and through-thickness residual stress distributions, respectively. In addition, the change in volume and yield strength of weld material due to austenitic phase transformation was also incorporated in the material modeling to observe the effect of solid-state phase transformation (SSPT) on the evaluation of residual stresses. Computed residual stresses obtained from different FE models indicate that the 3D FE models procured the best accuracy compared with the experimental results. On the other hand, 2D models can save a significant amount of computational time with reasonable accuracy. Incorporation of SSPT in the 3D FE full model exhibited a better agreement of predicted results with the experimental measurements.Graphic Abstract |
| Author | Taraphdar, P. K. Kumar, Rajiv Pandey, Chandan Mahapatra, M. M. |
| Author_xml | – sequence: 1 givenname: P. K. surname: Taraphdar fullname: Taraphdar, P. K. organization: School of Mechanical Sciences, Indian Institute of Technology – sequence: 2 givenname: Rajiv surname: Kumar fullname: Kumar, Rajiv organization: School of Mechanical Sciences, Indian Institute of Technology – sequence: 3 givenname: Chandan surname: Pandey fullname: Pandey, Chandan email: jscpandey@iitj.ac.in, chandanpy.1989@gmail.com organization: Department of Mechanical Engineering, Indian Institute of Technology Jodhpur – sequence: 4 givenname: M. M. surname: Mahapatra fullname: Mahapatra, M. M. organization: School of Mechanical Sciences, Indian Institute of Technology |
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| Keywords | SA516 Gr. 70 Solid-state phase transformation Residual stresses Blind hole drilling FE model |
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| Snippet | In the present study, different finite element (FE) models were prepared to investigate weld induced residual stresses in thick multi-pass butt welded joint of... In the present study, different finite element (FE) models were prepared to investigate weld induced residual stresses inthick multi-pass butt welded joint of... |
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| SubjectTerms | Accuracy Butt joints Butt welding Characterization and Evaluation of Materials Chemistry and Materials Science Computing time Drilling Engineering Thermodynamics Evaluation Finite element method Heat and Mass Transfer Machines Magnetic Materials Magnetism Manufacturing Materials Science Mathematical models Metallic Materials Phase transitions Processes Residual stress Solid Mechanics Solid state Stress distribution Three dimensional models Two dimensional models Welded joints 재료공학 |
| Title | Significance of Finite Element Models and Solid-State Phase Transformation on the Evaluation of Weld Induced Residual Stresses |
| URI | https://link.springer.com/article/10.1007/s12540-020-00921-4 https://www.proquest.com/docview/2568652414 https://www.kci.go.kr/kciportal/ci/sereArticleSearch/ciSereArtiView.kci?sereArticleSearchBean.artiId=ART002751643 |
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