Numerical analysis and optimal design to reduce residual stresses and deformations of die casting baseplate after ejection
During the manufacturing process of die casting baseplate, residual stresses and deformations, such as warping, local bending and shrinkage, are produced due to the changes of temperature, pressure and cooling regime during the packing and cooling stages. Using the Elastic-plastic model of AZ91D mag...
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| Published in | Journal of mechanical science and technology Vol. 29; no. 7; pp. 2949 - 2956 |
|---|---|
| Main Authors | , , , |
| Format | Journal Article |
| Language | English |
| Published |
Seoul
Korean Society of Mechanical Engineers
01.07.2015
Springer Nature B.V 대한기계학회 |
| Subjects | |
| Online Access | Get full text |
| ISSN | 1738-494X 1976-3824 |
| DOI | 10.1007/s12206-015-0625-9 |
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| Abstract | During the manufacturing process of die casting baseplate, residual stresses and deformations, such as warping, local bending and shrinkage, are produced due to the changes of temperature, pressure and cooling regime during the packing and cooling stages. Using the Elastic-plastic model of AZ91D magnesium alloys at different temperature, a numerical analysis model for the die casting baseplate which combines with the influence of residual stresses generated at the packing and cooling stages was built. To verify the numerical results, 3D scanning technology was used that measured the deformation of the whole baseplate and drew a deformation pattern. Through comparison, it is concluded that the calculated deformations were consistent with that of measurement. Furthermore, the residual stresses were generated differently due to the process parameter change, so that the optimal design was taken for mold temperature, packing pressure and packing and cooling regime. Through optimal design, baseplate deformation was reduced effectively. |
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| AbstractList | During the manufacturing process of die casting baseplate, residual stresses and deformations, such as warping, local bending and shrinkage, are produced due to the changes of temperature, pressure and cooling regime during the packing and cooling stages. Using the Elastic-plastic model of AZ91D magnesium alloys at different temperature, a numerical analysis model for the die casting baseplate which combines with the influence of residual stresses generated at the packing and cooling stages was built. To verify the numerical results, 3D scanning technology was used that measured the deformation of the whole baseplate and drew a deformation pattern. Through comparison, it is concluded that the calculated deformations were consistent with that of measurement. Furthermore, the residual stresses were generated differently due to the process parameter change, so that the optimal design was taken for mold temperature, packing pressure and packing and cooling regime. Through optimal design, baseplate deformation was reduced effectively. During the manufacturing process of die casting baseplate, residual stresses and deformations, such as warping, local bending andshrinkage, are produced due to the changes of temperature, pressure and cooling regime during the packing and cooling stages. Using theElastic-plastic model of AZ91D magnesium alloys at different temperature, a numerical analysis model for the die casting baseplatewhich combines with the influence of residual stresses generated at the packing and cooling stages was built. To verify the numericalresults, 3D scanning technology was used that measured the deformation of the whole baseplate and drew a deformation pattern. Throughcomparison, it is concluded that the calculated deformations were consistent with that of measurement. Furthermore, the residual stresseswere generated differently due to the process parameter change, so that the optimal design was taken for mold temperature, packing pressureand packing and cooling regime. Through optimal design, baseplate deformation was reduced effectively. KCI Citation Count: 0 |
| Author | Kim, Taesan Kim, Byeonggon Jin, Kai Kim, Naksoo |
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| Keywords | Response surface method Die casting Residual stress Taguchi method |
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| Title | Numerical analysis and optimal design to reduce residual stresses and deformations of die casting baseplate after ejection |
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