An Analysis of Pinned Edge Layer of Slot-Die Coated Film in Roll-to-Roll Green Manufacturing System
Roll-to-roll slot-die manufacturing of soluble materials with a uniform layer is a critical step in realizing low-cost and eco-friendly printed electronics for solar cells and batteries. This study presents an analysis of the lateral thickness of a coated layer that consists of a fluid with a high v...
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| Published in | International Journal of Precision Engineering and Manufacturing-Green Technology, 5(2) Vol. 5; no. 2; pp. 247 - 254 |
|---|---|
| Main Authors | , , |
| Format | Journal Article |
| Language | English |
| Published |
Seoul
Korean Society for Precision Engineering
01.04.2018
Springer Nature B.V 한국정밀공학회 |
| Subjects | |
| Online Access | Get full text |
| ISSN | 2288-6206 2198-0810 |
| DOI | 10.1007/s40684-018-0025-6 |
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| Abstract | Roll-to-roll slot-die manufacturing of soluble materials with a uniform layer is a critical step in realizing low-cost and eco-friendly printed electronics for solar cells and batteries. This study presents an analysis of the lateral thickness of a coated layer that consists of a fluid with a high viscosity produced by using a slot-die roll-to-roll system with specific attention focused on a pinned edge phenomenon exhibited in the coated layer. A solution viscosity of 832 mPa·s is used and includes relatively high capillary numbers in the experiment in the range of 0.47–3.47. The purpose of the study included analyzing various forces around the coating nozzle and determining the correlation between forces by using dimensionless numbers. Computational fluid dynamics analysis and experiments were performed to obtain various parameters in terms of these dimensionless numbers. The experimental results suggest that the pinned edge should be reduced below 10% by reducing the coating gap parameter that represents the gravity forces. |
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| AbstractList | Roll-to-roll slot-die manufacturing of soluble materials with a uniform layer is a critical step in realizing low-cost and eco-friendly printed electronics for solar cells and batteries. This study presents an analysis of the lateral thickness of a coated layer that consists of a fluid with a high viscosity produced by using a slot-die roll-to-roll system with specific attention focused on a pinned edge phenomenon exhibited in the coated layer. A solution viscosity of 832 mPa·s is used and includes relatively high capillary numbers in the experiment in the range of 0.47–3.47. The purpose of the study included analyzing various forces around the coating nozzle and determining the correlation between forces by using dimensionless numbers. Computational fluid dynamics analysis and experiments were performed to obtain various parameters in terms of these dimensionless numbers. The experimental results suggest that the pinned edge should be reduced below 10% by reducing the coating gap parameter that represents the gravity forces. KCI Citation Count: 12 Roll-to-roll slot-die manufacturing of soluble materials with a uniform layer is a critical step in realizing low-cost and eco-friendly printed electronics for solar cells and batteries. This study presents an analysis of the lateral thickness of a coated layer that consists of a fluid with a high viscosity produced by using a slot-die roll-to-roll system with specific attention focused on a pinned edge phenomenon exhibited in the coated layer. A solution viscosity of 832 mPa·s is used and includes relatively high capillary numbers in the experiment in the range of 0.47–3.47. The purpose of the study included analyzing various forces around the coating nozzle and determining the correlation between forces by using dimensionless numbers. Computational fluid dynamics analysis and experiments were performed to obtain various parameters in terms of these dimensionless numbers. The experimental results suggest that the pinned edge should be reduced below 10% by reducing the coating gap parameter that represents the gravity forces. |
| Author | Kim, Sungyong Park, Janghoon Lee, Changwoo |
| Author_xml | – sequence: 1 givenname: Janghoon surname: Park fullname: Park, Janghoon organization: Department of Polymer Science and Engineering, University of Massachusetts Amherst – sequence: 2 givenname: Sungyong surname: Kim fullname: Kim, Sungyong organization: School of Mechanical Engineering, Changwon National University – sequence: 3 givenname: Changwoo orcidid: 0000-0001-9862-2833 surname: Lee fullname: Lee, Changwoo email: changwoo1220@iCloud.com organization: School of Mechanical Engineering, Changwon National University |
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| Cites_doi | 10.1002/pen.20910 10.1115/1.3119055 10.1007/s40684-014-0026-z 10.1007/s12541-015-0012-6 10.1016/j.jnnfm.2005.11.010 10.1016/j.orgel.2012.11.018 10.1016/j.rcim.2014.02.001 10.1002/aic.15268 10.1016/j.solmat.2008.12.012 10.1016/j.ijmecsci.2015.11.016 10.1016/0009-2509(80)80018-2 10.1016/j.ces.2012.06.033 10.1021/am300423p 10.1016/j.jcis.2006.11.054 10.1007/s12541-016-0067-z 10.1016/j.jiec.2013.08.009 10.1016/j.rcim.2015.02.008 10.1007/s40684-017-0011-4 10.1002/aic.15187 10.1007/s40684-014-0041-0 10.1002/adv.20173 10.1002/aic.690461003 10.1016/0009-2509(92)85018-7 10.1016/j.tsf.2015.12.004 10.1016/j.jiec.2014.01.008 10.1016/j.jiec.2012.03.005 10.1016/j.jnnfm.2011.03.009 10.1007/s40684-016-0040-4 10.1016/j.ces.2015.12.016 10.1016/0009-2509(76)87026-1 10.1007/s40684-017-0019-9 10.1007/s12541-015-0122-1 10.1016/j.rcim.2013.12.004 |
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| Keywords | Solar cells Pinned edge Roll-to-roll Slot-die Computational fluid dynamics Adhesive |
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| SubjectTerms | Coatings Computational fluid dynamics Dimensionless numbers Energy Efficiency Engineering Fluid dynamics Hydrodynamics Industrial and Production Engineering Manufacturing Parameters Photovoltaic cells Regular Paper Slot dies Solar cells Sustainable Development Thickness Viscosity 기계공학 |
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| Title | An Analysis of Pinned Edge Layer of Slot-Die Coated Film in Roll-to-Roll Green Manufacturing System |
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