Optimization of FDM Printing Process Parameters on Surface Finish, Thickness, and Outer Dimension with ABS Polymer Specimens Using Taguchi Orthogonal Array and Genetic Algorithms

Fused deposition modelling (FDM) is a technique of additive manufacturing used to fabricate a 3D (three-dimensional) model with layer-by-layer deposition of required materials with less material wastage. FDM is used to make any objects with a meager cost, but also there are some negative points rela...

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Published inMathematical problems in engineering Vol. 2022; pp. 1 - 13
Main Authors Chohan, Jasgurpreet Singh, Kumar, Raman, Yadav, Aniket, Chauhan, Piyush, Singh, Sandeep, Sharma, Shubham, Li, Changhe, Dwivedi, Shashi Prakash, Rajkumar, S.
Format Journal Article
LanguageEnglish
Published New York Hindawi 11.03.2022
John Wiley & Sons, Inc
Subjects
Online AccessGet full text
ISSN1024-123X
1026-7077
1563-5147
1563-5147
DOI10.1155/2022/2698845

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Abstract Fused deposition modelling (FDM) is a technique of additive manufacturing used to fabricate a 3D (three-dimensional) model with layer-by-layer deposition of required materials with less material wastage. FDM is used to make any objects with a meager cost, but also there are some negative points related to less strength, less accuracy, and less surface finish. In this study, acrylonitrile butadiene styrene (ABS) is printed using an FDM printer to investigate the effects of various changing parameters like nozzle temperature (°C), infill pattern, and printing speed (mm/s) on surface roughness and thickness measurement. Experiments are designed using the Taguchi L9 orthogonal array method and ANOVA method. For obtaining an increase in surface roughness, the most influencing factor is printing speed with 83.41% contribution, and the effect of nozzle temperature is 9.04%. Lesser printing speed enhances the surface finish and, in the case of thickness and outer dimension of all the printed samples, results are almost constant. Regression analysis is performed to formulate the single-objective equations, and a genetic algorithm (GA) is applied to optimize the values of process parameters.
AbstractList Fused deposition modelling (FDM) is a technique of additive manufacturing used to fabricate a 3D (three-dimensional) model with layer-by-layer deposition of required materials with less material wastage. FDM is used to make any objects with a meager cost, but also there are some negative points related to less strength, less accuracy, and less surface finish. In this study, acrylonitrile butadiene styrene (ABS) is printed using an FDM printer to investigate the effects of various changing parameters like nozzle temperature (°C), infill pattern, and printing speed (mm/s) on surface roughness and thickness measurement. Experiments are designed using the Taguchi L9 orthogonal array method and ANOVA method. For obtaining an increase in surface roughness, the most influencing factor is printing speed with 83.41% contribution, and the effect of nozzle temperature is 9.04%. Lesser printing speed enhances the surface finish and, in the case of thickness and outer dimension of all the printed samples, results are almost constant. Regression analysis is performed to formulate the single-objective equations, and a genetic algorithm (GA) is applied to optimize the values of process parameters.
Author Li, Changhe
Sharma, Shubham
Yadav, Aniket
Chohan, Jasgurpreet Singh
Singh, Sandeep
Chauhan, Piyush
Kumar, Raman
Rajkumar, S.
Dwivedi, Shashi Prakash
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Copyright Copyright © 2022 Jasgurpreet Singh Chohan et al.
Copyright © 2022 Jasgurpreet Singh Chohan et al. This is an open access article distributed under the Creative Commons Attribution License (the “License”), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License. https://creativecommons.org/licenses/by/4.0
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– notice: Copyright © 2022 Jasgurpreet Singh Chohan et al. This is an open access article distributed under the Creative Commons Attribution License (the “License”), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License. https://creativecommons.org/licenses/by/4.0
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Snippet Fused deposition modelling (FDM) is a technique of additive manufacturing used to fabricate a 3D (three-dimensional) model with layer-by-layer deposition of...
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SubjectTerms 3-D printers
ABS resins
Acrylonitrile butadiene styrene
Additive manufacturing
Design of experiments
Engineering
Fractals
Fused deposition modeling
Genetic algorithms
Mathematical models
Mechanical properties
Nozzles
Optimization
Orthogonal arrays
Polymers
Printed materials
Printing
Process parameters
Rapid prototyping
Regression analysis
Surface finish
Surface roughness
Taguchi methods
Tensile strength
Thickness measurement
Three dimensional models
Transplants & implants
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Title Optimization of FDM Printing Process Parameters on Surface Finish, Thickness, and Outer Dimension with ABS Polymer Specimens Using Taguchi Orthogonal Array and Genetic Algorithms
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