Prediction of the electrical contact resistance endurance of silver-plated coatings subject to fretting wear, using a friction energy density approach
Electrical connectors need to display low and stable electrical contact resistance (ECR). However, subjected to vibrations (engines, heat, etc.), fretting wear damages promotes the formation of insulating oxide debris and a sharp ECR increase decaying the information transmission. Noble plated coati...
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| Published in | Wear Vol. 330-331; pp. 170 - 181 |
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| Main Authors | , , |
| Format | Journal Article |
| Language | English |
| Published |
Elsevier B.V
01.05.2015
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| Subjects | |
| Online Access | Get full text |
| ISSN | 0043-1648 1873-2577 |
| DOI | 10.1016/j.wear.2014.12.006 |
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| Abstract | Electrical connectors need to display low and stable electrical contact resistance (ECR). However, subjected to vibrations (engines, heat, etc.), fretting wear damages promotes the formation of insulating oxide debris and a sharp ECR increase decaying the information transmission. Noble plated coatings like silver layers are usually applied to delay the ECR failure. However, to predict such ECR endurance, it appears essential to determine the fretting wear rate. In the present study, a homogeneous crossed-cylinders Ag/Ag interface was investigated under gross slip conditions imposing various loading parameters (±2µm<δg<±16µm, 1N<P<6N, RH=10% and f=30Hz) for Ag layers from 1.7µm to 4.8µm. A global chemical investigation of the fretting scars confirms that ECR failure is reached when most of the silver is removed from the interface and an oxide debris layer is trapped in the contact. ECR endurance (Nc: ΔR>4mΩ) can be formalized, using a power law function of the mean friction energy density dissipated during a fretting cycle taking into account the contact area extension. Finally, a simple ECR endurance expression is derived as a function of the fretting loading parameters and the thickness of the silver plated layer. A very good correlation between experimental and predicted ECR endurances is achieved.
•We studied the influence of the fretting wear on the electrical contact resistance.•Resistance degradation of an Ag/Ag contact is linked to the wear process.•Chemical analyses showed that concentrations influence the contact resistance values.•Friction energy density approach is used to predict the electrical failure.•A global formalization taking into account the loading parameters is expressed. |
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| AbstractList | Electrical connectors need to display low and stable electrical contact resistance (ECR). However, subjected to vibrations (engines, heat, etc.), fretting wear damages promotes the formation of insulating oxide debris and a sharp ECR increase decaying the information transmission. Noble plated coatings like silver layers are usually applied to delay the ECR failure. However, to predict such ECR endurance, it appears essential to determine the fretting wear rate. In the present study, a homogeneous crossed-cylinders Ag/Ag interface was investigated under gross slip conditions imposing various loading parameters (+ or - 2 mu m < delta sub(g) < + or - 1 N < P < 6 N, RH=10% and /= 30 Hz) for Ag layers from 1.7 pm to 4.8 pm. A global chemical investigation of the fretting scars confirms that ECR failure is reached when most of the silver is removed from the interface and an oxide debris layer is trapped in the contact. ECR endurance (Nc: AR > 4 mil) can be formalized, using a power law function of the mean friction energy density dissipated during a fretting cycle taking into account the contact area extension. Finally, a simple ECR endurance expression is derived as a function of the fretting loading parameters and the thickness of the silver plated layer. A very good correlation between experimental and predicted ECR endurances is achieved. siegfried.fouvryc-lyon.fr Electrical connectors need to display low and stable electrical contact resistance (ECR). However, subjected to vibrations (engines, heat, etc.), fretting wear damages promotes the formation of insulating oxide debris and a sharp ECR increase decaying the information transmission. Noble plated coatings like silver layers are usually applied to delay the ECR failure. However, to predict such ECR endurance, it appears essential to determine the fretting wear rate. In the present study, a homogeneous crossed-cylinders Ag/Ag interface was investigated under gross slip conditions imposing various loading parameters (±2µm<δg<±16µm, 1N<P<6N, RH=10% and f=30Hz) for Ag layers from 1.7µm to 4.8µm. A global chemical investigation of the fretting scars confirms that ECR failure is reached when most of the silver is removed from the interface and an oxide debris layer is trapped in the contact. ECR endurance (Nc: ΔR>4mΩ) can be formalized, using a power law function of the mean friction energy density dissipated during a fretting cycle taking into account the contact area extension. Finally, a simple ECR endurance expression is derived as a function of the fretting loading parameters and the thickness of the silver plated layer. A very good correlation between experimental and predicted ECR endurances is achieved. •We studied the influence of the fretting wear on the electrical contact resistance.•Resistance degradation of an Ag/Ag contact is linked to the wear process.•Chemical analyses showed that concentrations influence the contact resistance values.•Friction energy density approach is used to predict the electrical failure.•A global formalization taking into account the loading parameters is expressed. |
| Author | Perrinet, O. Laporte, J. Fouvry, S. |
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| Cites_doi | 10.1049/cp.2012.0650 10.1016/j.wear.2006.05.020 10.1016/S0043-1648(96)07259-6 10.1109/HOLM.2012.6336605 10.1109/HOLM.2013.6651399 10.1016/j.wear.2011.01.058 10.1016/j.surfcoat.2006.03.031 10.1016/0043-1648(85)90101-2 10.1016/j.wear.2007.01.116 10.1063/1.1721448 10.1049/cp.2012.0649 10.1109/HOLM.2006.284056 10.1109/HOLM.2003.1246487 10.1049/cp.2012.0651 10.1016/j.triboint.2007.02.002 10.1109/6144.946486 10.1016/S0043-1648(01)00685-8 10.1016/S0043-1648(96)07306-1 10.1016/S0043-1648(03)00117-0 10.1109/HOLM.1991.170829 10.1109/TCHMT.1980.1135606 10.1109/TCHMT.1985.1136462 10.1109/HOLM.2012.6336604 10.1109/HOLM.2002.1040834 10.1016/j.triboint.2006.05.008 10.1109/6144.759353 10.1016/S0301-679X(96)00031-X 10.1016/0043-1648(81)90192-7 |
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| Snippet | Electrical connectors need to display low and stable electrical contact resistance (ECR). However, subjected to vibrations (engines, heat, etc.), fretting wear... |
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| SubjectTerms | Contact resistance Durability Electrical connectors Endurance Energy density Failure Fretting Fretting wear Silver Silver layer Wear |
| Title | Prediction of the electrical contact resistance endurance of silver-plated coatings subject to fretting wear, using a friction energy density approach |
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