Adaptive servo sensitivity control algorithm for EDM of shrouded blisks
Multi-axis electrical discharging machining (EDM) is the most commonly used manufacturing method for shrouded blisks. The discharge points and discharge gap distance are time-varying in a multi-axis EDM process. It is difficult to obtain an optimal servo feedrate. In traditional multi-axis EDM servo...
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| Published in | International journal of advanced manufacturing technology Vol. 130; no. 1-2; pp. 837 - 849 |
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| Main Authors | , , |
| Format | Journal Article |
| Language | English |
| Published |
London
Springer London
01.01.2024
Springer Nature B.V |
| Subjects | |
| Online Access | Get full text |
| ISSN | 0268-3768 1433-3015 |
| DOI | 10.1007/s00170-023-12763-6 |
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| Abstract | Multi-axis electrical discharging machining (EDM) is the most commonly used manufacturing method for shrouded blisks. The discharge points and discharge gap distance are time-varying in a multi-axis EDM process. It is difficult to obtain an optimal servo feedrate. In traditional multi-axis EDM servo control systems, servo sensitivity is usually chosen as a smaller constant to avoid arc discharges. Thus, the servo feedrate is lower than the material removal rate in a machining process. The open circuit rate is high and the machining efficiency is decreased. This paper proposes an adaptive servo sensitivity control algorithm for multi-axis EDM of shrouded blisks. Servo sensitivity is adjusted according to discharge status, so as to decrease the open circuit rate and to improve the machining efficiency. Experiment results show that the proposed adaptive servo sensitivity control algorithm can improve the machining efficiency of shrouded blisks by 28.02% without deteriorating surface integrity. |
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| AbstractList | Multi-axis electrical discharging machining (EDM) is the most commonly used manufacturing method for shrouded blisks. The discharge points and discharge gap distance are time-varying in a multi-axis EDM process. It is difficult to obtain an optimal servo feedrate. In traditional multi-axis EDM servo control systems, servo sensitivity is usually chosen as a smaller constant to avoid arc discharges. Thus, the servo feedrate is lower than the material removal rate in a machining process. The open circuit rate is high and the machining efficiency is decreased. This paper proposes an adaptive servo sensitivity control algorithm for multi-axis EDM of shrouded blisks. Servo sensitivity is adjusted according to discharge status, so as to decrease the open circuit rate and to improve the machining efficiency. Experiment results show that the proposed adaptive servo sensitivity control algorithm can improve the machining efficiency of shrouded blisks by 28.02% without deteriorating surface integrity. |
| Author | Sun, Yan-Xin Zhao, Wan-Sheng Xi, Xue-Cheng |
| Author_xml | – sequence: 1 givenname: Yan-Xin surname: Sun fullname: Sun, Yan-Xin organization: State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University – sequence: 2 givenname: Xue-Cheng surname: Xi fullname: Xi, Xue-Cheng email: sjtu_syx@163.com organization: State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University – sequence: 3 givenname: Wan-Sheng surname: Zhao fullname: Zhao, Wan-Sheng organization: State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University |
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| ContentType | Journal Article |
| Copyright | The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
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| Keywords | Servo sensitivity Shrouded blisks Machining efficiency Multi-axis EDM Adaptive control |
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| Snippet | Multi-axis electrical discharging machining (EDM) is the most commonly used manufacturing method for shrouded blisks. The discharge points and discharge gap... |
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| SubjectTerms | Adaptive control Advanced manufacturing technologies Algorithms Arc discharges Blisks CAE) and Design Circuits Computer-Aided Engineering (CAD Control algorithms Control theory Efficiency Electric arcs Electric discharge machining Electrodes Engineering Industrial and Production Engineering Manufacturing Material removal rate (machining) Mechanical Engineering Media Management Multiaxis Optimization Original Article Parameter estimation Production methods Sensitivity Servocontrol Variance analysis |
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| Title | Adaptive servo sensitivity control algorithm for EDM of shrouded blisks |
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