Loosening Analysis for Swing Circle Tightening Body of Excavator Subjected to Impact Loading: Explicit Finite Element Approach

A swing circle part of excavator involves many bolted joints subject to impact loading. Therefore, the structural integrity assessment for the loosening of the bolted joints is very important. In this paper, we have tried the loosening analysis for the bolted joints using explicit finite element met...

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Published inNihon Kikai Gakkai rombunshuu. A hen Vol. 78; no. 795; pp. 1593 - 1601
Main Authors KAMIYA, Shota, YAMADA, Yoshikazu, IZUMI, Satoshi, SAKAI, Shinsuke
Format Journal Article
LanguageJapanese
Published The Japan Society of Mechanical Engineers 2012
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ISSN0387-5008
1884-8338
1884-8338
DOI10.1299/kikaia.78.1593

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Abstract A swing circle part of excavator involves many bolted joints subject to impact loading. Therefore, the structural integrity assessment for the loosening of the bolted joints is very important. In this paper, we have tried the loosening analysis for the bolted joints using explicit finite element method. As a check of the validity of the explicit finite element method, the loosening due to quasi-static transverse loading has been investigated by both explicit and implicit finite element methods. The result of the explicit finite element method shows good agreement with that of the implicit finite element method. The developed scheme applies to the loosening of the bolted joints in the swing circle part of the excavator subjected to impact loading. The vibration modes of the excavator model are fitted to the result of experimental modal analysis. All the bolts are modeled by rivets model and tightening force is applied. Bearing part of the swing circle is modeled by spring and dashpot elements. As a result, the acceleration of counter-weight part and the deformation shape of the bolts are successfully reproduced by our model. The stress of the bolts shows agreement within a factor of two. It is found that the safety margin for the loosening caused by bearing-surface slip is more than ten, which is sufficient in terms of engineering application.
AbstractList A swing circle part of excavator involves many bolted joints subject to impact loading. Therefore, the structural integrity assessment for the loosening of the bolted joints is very important. In this paper, we have tried the loosening analysis for the bolted joints using explicit finite element method. As a check of the validity of the explicit finite element method, the loosening due to quasi-static transverse loading has been investigated by both explicit and implicit finite element methods. The result of the explicit finite element method shows good agreement with that of the implicit finite element method. The developed scheme applies to the loosening of the bolted joints in the swing circle part of the excavator subjected to impact loading. The vibration modes of the excavator model are fitted to the result of experimental modal analysis. All the bolts are modeled by rivets model and tightening force is applied. Bearing part of the swing circle is modeled by spring and dashpot elements. As a result, the acceleration of counter-weight part and the deformation shape of the bolts are successfully reproduced by our model. The stress of the bolts shows agreement within a factor of two. It is found that the safety margin for the loosening caused by bearing-surface slip is more than ten, which is sufficient in terms of engineering application.
Author YAMADA, Yoshikazu
KAMIYA, Shota
IZUMI, Satoshi
SAKAI, Shinsuke
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References (3) 酒井智次,ねじ締結概論,増補第4版 (2004),養賢堂
(7) 賀勢晋司,孫培,“軸直角方向衝撃によるねじのゆるみ挙動の基礎的考察”,日本機械学会論文集C編,Vol. 60,No. 570,(1994),pp. 625-631.
(6) 古賀一夫,磯野宏秋,“衝撃摩擦の特性を考慮したねじのゆるみ”,日本機械学会論文集C編,Vol. 51,No. 467,(1985),pp. 1823-1832.
(4) 泉聡志,横山喬,岩崎篤,酒井信介,“ボルト締結体の締付けおよびゆるみ機構の三次元有限要素法解析”,日本機械学会論文集A編,Vol. 71,No. 702,(2005),pp.204-212
(10) Cao, Y. and Altintas, Y., “A General Method for the Modeling of Spindle-Bearing Systems”, Journal of Mechanical Design, Vol. 126, No. 6 (2004), pp.1089-1104.
(1) 吉本勇,ねじ締結体設計のポイント,改訂版 (2002),日本規格協会
(2) 山本晃,ねじ締結の原理と設計,(1996),養賢堂
(5) 泉聡志,武太地,木村成竹,酒井信介,“三次元有限要素法による軸方向外力作用下でのボルト・ナット締結体のゆるみ挙動解析”,日本機械学会論文集A編,Vol. 73,第732号,(2007),pp.869-876
(13) 山本篤史,油圧ショベルのスイングサークルにおけるボルトのゆるみメカニズムの解明,(2012), 東京大学大学院工学系研究科修士論文
(9) 芋生明俊,“ハブベアリングにおけるFEM解析”,NTN Technical Review, No. 70, (2002), pp. 70-73.
(8) 伊藤博幸,光田慎治,小笠原康志 ,“パワーショベルのキャブ横揺れ振動低減に関する研究”,日本機械学会環境工学総合シンポジウム講演論文集,(1993),pp. 53-56
(11) 日本機械学会編,RC-D6 締結・結合・接着部のCAEモデリング・解析・評価システム構築研究分科会研究報告書,(2011), 日本機械学会
(12) 中島一裕,ボルト締結の有限要素法モデリング手法の有効性評価,(2005), 東京大学大学院工学系研究科修士論文
(14) 泉聡志,“落下衝撃解析”, 酒井・泉研究室動画サイト,http://www.youtube.com/user/IZUMILAB(参照日2012年8月15日
1
2
3
4
5
6
7
8
9
10
References_xml – reference: (14) 泉聡志,“落下衝撃解析”, 酒井・泉研究室動画サイト,http://www.youtube.com/user/IZUMILAB(参照日2012年8月15日).
– reference: (3) 酒井智次,ねじ締結概論,増補第4版 (2004),養賢堂.
– reference: (12) 中島一裕,ボルト締結の有限要素法モデリング手法の有効性評価,(2005), 東京大学大学院工学系研究科修士論文.
– reference: (4) 泉聡志,横山喬,岩崎篤,酒井信介,“ボルト締結体の締付けおよびゆるみ機構の三次元有限要素法解析”,日本機械学会論文集A編,Vol. 71,No. 702,(2005),pp.204-212.
– reference: (9) 芋生明俊,“ハブベアリングにおけるFEM解析”,NTN Technical Review, No. 70, (2002), pp. 70-73.
– reference: (13) 山本篤史,油圧ショベルのスイングサークルにおけるボルトのゆるみメカニズムの解明,(2012), 東京大学大学院工学系研究科修士論文.
– reference: (7) 賀勢晋司,孫培,“軸直角方向衝撃によるねじのゆるみ挙動の基礎的考察”,日本機械学会論文集C編,Vol. 60,No. 570,(1994),pp. 625-631.
– reference: (1) 吉本勇,ねじ締結体設計のポイント,改訂版 (2002),日本規格協会.
– reference: (5) 泉聡志,武太地,木村成竹,酒井信介,“三次元有限要素法による軸方向外力作用下でのボルト・ナット締結体のゆるみ挙動解析”,日本機械学会論文集A編,Vol. 73,第732号,(2007),pp.869-876.
– reference: (8) 伊藤博幸,光田慎治,小笠原康志 ,“パワーショベルのキャブ横揺れ振動低減に関する研究”,日本機械学会環境工学総合シンポジウム講演論文集,(1993),pp. 53-56.
– reference: (2) 山本晃,ねじ締結の原理と設計,(1996),養賢堂.
– reference: (10) Cao, Y. and Altintas, Y., “A General Method for the Modeling of Spindle-Bearing Systems”, Journal of Mechanical Design, Vol. 126, No. 6 (2004), pp.1089-1104.
– reference: (11) 日本機械学会編,RC-D6 締結・結合・接着部のCAEモデリング・解析・評価システム構築研究分科会研究報告書,(2011), 日本機械学会.
– reference: (6) 古賀一夫,磯野宏秋,“衝撃摩擦の特性を考慮したねじのゆるみ”,日本機械学会論文集C編,Vol. 51,No. 467,(1985),pp. 1823-1832.
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Snippet A swing circle part of excavator involves many bolted joints subject to impact loading. Therefore, the structural integrity assessment for the loosening of the...
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SubjectTerms Bolted joints
Bolts
Contact Problem
Excavators
Finite Element Method
Fixing
Impact Loading
Loosening
Mathematical analysis
Mathematical models
Screw
Swing
Title Loosening Analysis for Swing Circle Tightening Body of Excavator Subjected to Impact Loading: Explicit Finite Element Approach
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