Comparison of direct energy deposition and powder bed fusion technology in the preparation of Ti–6Al–4V alloy
The Ti–6Al–4V alloy is the most widely used titanium-based alloy in aerospace and biomedical applications. Due to the complex shapes required for components in these application areas, additive manufacturing has become a promising option with its advantageous speed and precision. This study examined...
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| Published in | Journal of materials research and technology Vol. 35; pp. 3825 - 3840 |
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| Main Authors | , , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Elsevier B.V
01.03.2025
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| Subjects | |
| Online Access | Get full text |
| ISSN | 2238-7854 |
| DOI | 10.1016/j.jmrt.2025.01.231 |
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| Abstract | The Ti–6Al–4V alloy is the most widely used titanium-based alloy in aerospace and biomedical applications. Due to the complex shapes required for components in these application areas, additive manufacturing has become a promising option with its advantageous speed and precision. This study examined the impact of direct energy deposition (DED) and powder bed fusion (PBF) technologies on the resulting properties of the Ti–6Al–4V alloy. DED-produced samples showed almost fully dense structure, while PBF-produced ones were characterized by 0.3 % residual porosity. In all states, the α or α′ phase predominated in the material microstructure. The Ti–6Al–4V alloy produced by different additive manufacturing methods showed comparable hardness values in both, as-printed (380 HV) and as-printed + heat-treated (370 HV) states. However, the samples printed by the PBF method exhibited higher tensile strength and yield strength than those printed by the DED method. These values before and after stress-relief heat treatment differed by approximately 100 MPa. Conversely, the DED-printed material is more stable at elevated temperatures (up to 800 °C) compared to the one printed by PBF. |
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| AbstractList | The Ti–6Al–4V alloy is the most widely used titanium-based alloy in aerospace and biomedical applications. Due to the complex shapes required for components in these application areas, additive manufacturing has become a promising option with its advantageous speed and precision. This study examined the impact of direct energy deposition (DED) and powder bed fusion (PBF) technologies on the resulting properties of the Ti–6Al–4V alloy. DED-produced samples showed almost fully dense structure, while PBF-produced ones were characterized by 0.3 % residual porosity. In all states, the α or α′ phase predominated in the material microstructure. The Ti–6Al–4V alloy produced by different additive manufacturing methods showed comparable hardness values in both, as-printed (380 HV) and as-printed + heat-treated (370 HV) states. However, the samples printed by the PBF method exhibited higher tensile strength and yield strength than those printed by the DED method. These values before and after stress-relief heat treatment differed by approximately 100 MPa. Conversely, the DED-printed material is more stable at elevated temperatures (up to 800 °C) compared to the one printed by PBF. |
| Author | Čapek, Jaroslav Vojtěch, Dalibor Medová, Daniela Voňavková, Ilona Molnárová, Orsolya Strakosova, Angelina Knaislová, Anna |
| Author_xml | – sequence: 1 givenname: Daniela surname: Medová fullname: Medová, Daniela organization: Department of Metals and Corrosion Engineering, University of Chemistry and Technology, Prague. Technická 5, 166 28, Prague, Czech Republic – sequence: 2 givenname: Anna orcidid: 0000-0002-3508-9725 surname: Knaislová fullname: Knaislová, Anna organization: Department of Metals and Corrosion Engineering, University of Chemistry and Technology, Prague. Technická 5, 166 28, Prague, Czech Republic – sequence: 3 givenname: Angelina orcidid: 0000-0002-1276-7263 surname: Strakosova fullname: Strakosova, Angelina email: strakosn@vscht.cz, strakosova@fzu.cz organization: Department of Metals and Corrosion Engineering, University of Chemistry and Technology, Prague. Technická 5, 166 28, Prague, Czech Republic – sequence: 4 givenname: Orsolya orcidid: 0000-0003-1829-1574 surname: Molnárová fullname: Molnárová, Orsolya organization: Institute of Physics, Czech Academy of Sciences, Na Slovance 2, 182 00, Prague 8, Czech Republic – sequence: 5 givenname: Jaroslav orcidid: 0000-0003-3481-7812 surname: Čapek fullname: Čapek, Jaroslav organization: Institute of Physics, Czech Academy of Sciences, Na Slovance 2, 182 00, Prague 8, Czech Republic – sequence: 6 givenname: Ilona orcidid: 0000-0001-6196-7811 surname: Voňavková fullname: Voňavková, Ilona organization: Department of Metals and Corrosion Engineering, University of Chemistry and Technology, Prague. Technická 5, 166 28, Prague, Czech Republic – sequence: 7 givenname: Dalibor surname: Vojtěch fullname: Vojtěch, Dalibor organization: Department of Metals and Corrosion Engineering, University of Chemistry and Technology, Prague. Technická 5, 166 28, Prague, Czech Republic |
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| Keywords | Mechanical properties Ti–6Al–4V alloy Powder bed fusion Microstructure Thermal stability Direct energy deposition |
| Language | English |
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| Title | Comparison of direct energy deposition and powder bed fusion technology in the preparation of Ti–6Al–4V alloy |
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