Research on overcharge thermal runaway behavior analysis and early warning algorithm of ternary lithium battery pack
During the charging process, lithium-ion batteries may experience thermal runaway due to the failure of overcharging protection mechanisms, posing a significant fire hazard. This work by analyzing the evolution of surface temperature, space temperature, and voltage of ternary lithium battery pack un...
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| Published in | Journal of applied electrochemistry Vol. 55; no. 2; pp. 273 - 288 |
|---|---|
| Main Authors | , , , , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Dordrecht
Springer Netherlands
01.02.2025
Springer Nature B.V |
| Subjects | |
| Online Access | Get full text |
| ISSN | 0021-891X 1572-8838 |
| DOI | 10.1007/s10800-024-02184-y |
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| Abstract | During the charging process, lithium-ion batteries may experience thermal runaway due to the failure of overcharging protection mechanisms, posing a significant fire hazard. This work by analyzing the evolution of surface temperature, space temperature, and voltage of ternary lithium battery pack under different overcharging rates, a three-level early warning algorithm and device for thermal runaway of ternary lithium battery pack were developed. The results revealed that the entire thermal runaway process can be divided into three stages: early, middle, and late, based on the variations in batteries’ physical morphology, voltage, and temperature. Under identical initial conditions, the internal chemical reactions within the battery became more intense with the increasing charging rate, resulting in an earlier occurrence of thermal runaway. Ultimately, through testing and validation, the designed three-level warning algorithm proved capable of accurately assessing overcharging conditions in lithium batteries and issuing warnings in the early stages of thermal runaway. This work provided crucial references for enhancing the monitoring and warning capabilities of the battery management system.
Graphical abstract |
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| AbstractList | During the charging process, lithium-ion batteries may experience thermal runaway due to the failure of overcharging protection mechanisms, posing a significant fire hazard. This work by analyzing the evolution of surface temperature, space temperature, and voltage of ternary lithium battery pack under different overcharging rates, a three-level early warning algorithm and device for thermal runaway of ternary lithium battery pack were developed. The results revealed that the entire thermal runaway process can be divided into three stages: early, middle, and late, based on the variations in batteries’ physical morphology, voltage, and temperature. Under identical initial conditions, the internal chemical reactions within the battery became more intense with the increasing charging rate, resulting in an earlier occurrence of thermal runaway. Ultimately, through testing and validation, the designed three-level warning algorithm proved capable of accurately assessing overcharging conditions in lithium batteries and issuing warnings in the early stages of thermal runaway. This work provided crucial references for enhancing the monitoring and warning capabilities of the battery management system. During the charging process, lithium-ion batteries may experience thermal runaway due to the failure of overcharging protection mechanisms, posing a significant fire hazard. This work by analyzing the evolution of surface temperature, space temperature, and voltage of ternary lithium battery pack under different overcharging rates, a three-level early warning algorithm and device for thermal runaway of ternary lithium battery pack were developed. The results revealed that the entire thermal runaway process can be divided into three stages: early, middle, and late, based on the variations in batteries’ physical morphology, voltage, and temperature. Under identical initial conditions, the internal chemical reactions within the battery became more intense with the increasing charging rate, resulting in an earlier occurrence of thermal runaway. Ultimately, through testing and validation, the designed three-level warning algorithm proved capable of accurately assessing overcharging conditions in lithium batteries and issuing warnings in the early stages of thermal runaway. This work provided crucial references for enhancing the monitoring and warning capabilities of the battery management system. Graphical abstract |
| Author | Ou, Yingjie Qu, Chang Tu, Ran Yang, Shizhi He, Xingfeng Cao, Xin Wang, Jiabin Xiong, Leji Du, Jianhua |
| Author_xml | – sequence: 1 givenname: Xingfeng surname: He fullname: He, Xingfeng organization: College of Mechanical Engineering and Automation, Huaqiao University, Key Laboratory of Process Monitoring and System Optimization for Mechanical and Electrical Equipment, Huaqiao University – sequence: 2 givenname: Jianhua surname: Du fullname: Du, Jianhua email: dujh@hqu.edu.cn organization: College of Mechanical Engineering and Automation, Huaqiao University, Key Laboratory of Process Monitoring and System Optimization for Mechanical and Electrical Equipment, Huaqiao University – sequence: 3 givenname: Shizhi surname: Yang fullname: Yang, Shizhi organization: College of Mechanical Engineering and Automation, Huaqiao University, Key Laboratory of Process Monitoring and System Optimization for Mechanical and Electrical Equipment, Huaqiao University – sequence: 4 givenname: Xin surname: Cao fullname: Cao, Xin organization: College of Mechanical Engineering and Automation, Huaqiao University, Key Laboratory of Process Monitoring and System Optimization for Mechanical and Electrical Equipment, Huaqiao University – sequence: 5 givenname: Chang surname: Qu fullname: Qu, Chang organization: College of Mechanical Engineering and Automation, Huaqiao University, Key Laboratory of Process Monitoring and System Optimization for Mechanical and Electrical Equipment, Huaqiao University – sequence: 6 givenname: Yingjie surname: Ou fullname: Ou, Yingjie organization: College of Mechanical Engineering and Automation, Huaqiao University, Key Laboratory of Process Monitoring and System Optimization for Mechanical and Electrical Equipment, Huaqiao University – sequence: 7 givenname: Jiabin surname: Wang fullname: Wang, Jiabin organization: College of Mechanical Engineering and Automation, Huaqiao University, Key Laboratory of Process Monitoring and System Optimization for Mechanical and Electrical Equipment, Huaqiao University – sequence: 8 givenname: Leji surname: Xiong fullname: Xiong, Leji organization: College of Mechanical Engineering and Automation, Huaqiao University, Key Laboratory of Process Monitoring and System Optimization for Mechanical and Electrical Equipment, Huaqiao University – sequence: 9 givenname: Ran surname: Tu fullname: Tu, Ran organization: College of Mechanical Engineering and Automation, Huaqiao University, Key Laboratory of Process Monitoring and System Optimization for Mechanical and Electrical Equipment, Huaqiao University |
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| Keywords | Lithium-ion battery Overcharge Warning algorithm Spatial temperature Thermal runaway |
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| SubjectTerms | Algorithms Batteries Charging Chemical reactions Chemistry Chemistry and Materials Science Electric potential Electric vehicles Electrochemistry Electrolytes Energy storage Experiments Gases Heat Industrial Chemistry/Chemical Engineering Initial conditions Lithium Lithium batteries Lithium-ion batteries Physical Chemistry Research Article Sensors Space temperature Thermal runaway Voltage |
| Title | Research on overcharge thermal runaway behavior analysis and early warning algorithm of ternary lithium battery pack |
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