Numerical analysis of lubricated point contacts using the Finite Area Method
Validation of a contact model which is sensitive to the elastoplastic deformation of asperities and rheological changes to the lubricant properties is presented. The contact model was derived using a two-dimensional variant of the Finite Volume Method, the Finite Area Method, and was implemented in...
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| Published in | International journal of non-linear mechanics Vol. 149; p. 104314 |
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| Main Authors | , , , |
| Format | Journal Article |
| Language | English |
| Published |
Elsevier Ltd
01.03.2023
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| Subjects | |
| Online Access | Get full text |
| ISSN | 0020-7462 1878-5638 |
| DOI | 10.1016/j.ijnonlinmec.2022.104314 |
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| Abstract | Validation of a contact model which is sensitive to the elastoplastic deformation of asperities and rheological changes to the lubricant properties is presented. The contact model was derived using a two-dimensional variant of the Finite Volume Method, the Finite Area Method, and was implemented in foam-extend, an OpenFOAM fork. The contact lubrication model combines a modified Reynolds equation incorporating a cavitation algorithm, a deterministic contact model and a thermal contact model. The final model can be used to analyse lubricant flow and cavitation, changes of lubricant properties, including changes due to temperature variations and non-Newtonian effects, and asperity contact of rough surfaces. The cumulative validation of the aforementioned models was performed on two ball-on-disc test cases, which use two different types of oil (Turbo T9 and T68 oils). The numerical results were validated against experimental measurements for ball-on-disc tribological experiments found in the literature and available numerical data.
•Development of a lubricated asperity contact model in OpenFOAM using the Finite Area Method.•Contact analysis while sensitive to changes in properties of lubricant and surface roughness.•Simulations of ball-on-disc experiments using different lubricants (Turbo T9 and T68 oils).•Results proved acceptable accuracy can be achieved using the implemented model. |
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| AbstractList | Validation of a contact model which is sensitive to the elastoplastic deformation of asperities and rheological changes to the lubricant properties is presented. The contact model was derived using a two-dimensional variant of the Finite Volume Method, the Finite Area Method, and was implemented in foam-extend, an OpenFOAM fork. The contact lubrication model combines a modified Reynolds equation incorporating a cavitation algorithm, a deterministic contact model and a thermal contact model. The final model can be used to analyse lubricant flow and cavitation, changes of lubricant properties, including changes due to temperature variations and non-Newtonian effects, and asperity contact of rough surfaces. The cumulative validation of the aforementioned models was performed on two ball-on-disc test cases, which use two different types of oil (Turbo T9 and T68 oils). The numerical results were validated against experimental measurements for ball-on-disc tribological experiments found in the literature and available numerical data.
•Development of a lubricated asperity contact model in OpenFOAM using the Finite Area Method.•Contact analysis while sensitive to changes in properties of lubricant and surface roughness.•Simulations of ball-on-disc experiments using different lubricants (Turbo T9 and T68 oils).•Results proved acceptable accuracy can be achieved using the implemented model. |
| ArticleNumber | 104314 |
| Author | Škurić, Vanja Uroić, Tessa Balatinec, Luka Jasak, Hrvoje |
| Author_xml | – sequence: 1 givenname: Luka orcidid: 0000-0002-9308-4068 surname: Balatinec fullname: Balatinec, Luka email: luka.balatinec@fsb.hr organization: University of Zagreb, Faculty of Mechanical Engineering and Naval Architecture, Ivana Lučića 5, 10002 Zagreb, Croatia – sequence: 2 givenname: Tessa surname: Uroić fullname: Uroić, Tessa organization: University of Zagreb, Faculty of Mechanical Engineering and Naval Architecture, Ivana Lučića 5, 10002 Zagreb, Croatia – sequence: 3 givenname: Vanja surname: Škurić fullname: Škurić, Vanja organization: University of Zagreb, Faculty of Mechanical Engineering and Naval Architecture, Ivana Lučića 5, 10002 Zagreb, Croatia – sequence: 4 givenname: Hrvoje surname: Jasak fullname: Jasak, Hrvoje organization: University of Zagreb, Faculty of Mechanical Engineering and Naval Architecture, Ivana Lučića 5, 10002 Zagreb, Croatia |
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| Cites_doi | 10.1016/j.triboint.2020.106735 10.1098/rspa.1998.0185 10.1016/j.commatsci.2012.03.011 10.1016/j.triboint.2016.12.046 10.1002/(SICI)1097-0207(20000520)48:2<267::AID-NME884>3.0.CO;2-Q 10.1016/j.triboint.2021.107301 10.1243/1350650011543583 10.1016/j.compfluid.2011.11.003 10.1103/RevModPhys.38.669 10.1080/10402004.2010.542277 10.1007/s11249-016-0768-6 10.1016/S0043-1648(00)00427-0 10.1007/BF02833955 10.1115/1.3453329 10.1115/1.2834180 10.1080/05698190490455519 10.1115/1.3453103 10.1016/j.compstruc.2011.10.014 10.1007/s11249-015-0549-7 10.1007/s11249-017-0867-z 10.1016/j.triboint.2009.10.002 10.1243/13506501JET658 10.1016/j.jcp.2014.01.006 10.1115/1.2920872 10.1002/nme.5345 10.1016/j.cma.2004.01.034 10.1177/1350650117700793 10.1177/1350650112474394 10.1115/1.2833523 10.1016/j.compfluid.2018.02.017 10.1016/j.compfluid.2018.06.011 10.1243/1350650001542990 10.1122/1.549276 10.1115/1.4024298 10.1016/j.compstruc.2016.07.004 10.1115/1.2831306 10.1115/1.3261349 10.1243/13506501JET659 10.1115/1.2755158 10.1098/rspa.2002.1018 |
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| Keywords | OpenFOAM Ball-on-disc Asperity contact Reynolds equation Lubricated contact |
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