Positioning Accuracy of CNC Machine Tools : Thermal Effect Prediction Using Neural Network

Methods and results are presented for applying neural networks to the prediction of positioning error due mainly to thermal effects. Experiments on a machining center show that the positioning error is affected by the running conditions, such as the temperature variation of the nut of the ballscrew...

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Published inNihon Kikai Gakkai rombunshuu. C hen Vol. 62; no. 599; pp. 2686 - 2691
Main Authors HIROTA, Yasuhiro, TSUTSUMI, Masaomi, NISHIWAKI, Nobuhiko, CHEN, Liang
Format Journal Article
LanguageJapanese
Published The Japan Society of Mechanical Engineers 1996
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ISSN0387-5024
1884-8354
1884-8354
DOI10.1299/kikaic.62.2686

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Abstract Methods and results are presented for applying neural networks to the prediction of positioning error due mainly to thermal effects. Experiments on a machining center show that the positioning error is affected by the running conditions, such as the temperature variation of the nut of the ballscrew and the feedrate. In this study, we have tried to identify the relationships between the thermal-induced positioning error and running conditions. Both recurrent and feedforward neural networks have been used in the identification and their learning effectiveness has been compared. The results have shown that the recurrent network performs better than the feedforward network in this case. To further improve the error prediction accuracy of the network, a training technique that uses additional input has been proposed and its effectiveness has also been proved.
AbstractList Methods and results are presented for applying neural networks to the prediction of positioning error due mainly to thermal effects. Experiments on a machining center show that the positioning error is affected by the running conditions, such as the temperature variation of the nut of the ballscrew and the feedrate. In this study, we have tried to identify the relationships between the thermal-induced positioning error and running conditions. Both recurrent and feedforward neural networks have been used in the identification and their learning effectiveness has been compared. The results have shown that the recurrent network performs better than the feedforward network in this case. To further improve the error prediction accuracy of the network, a training technique that uses additional input has been proposed and its effectiveness has also been proved.
Author HIROTA, Yasuhiro
TSUTSUMI, Masaomi
NISHIWAKI, Nobuhiko
CHEN, Liang
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References (2) 幸田盛堂, 村田悌二, 上田完次, 杉田忠彰, マシニングセンタにおけるボールねじ熱膨張誤差の自動補正, 日本機械学会論文集, 56-521, C(1990), 154-159.
(6) 陳亮, 堤正臣, ニューラルネットワークによるCNC工作機械の位置決め誤差補正に関する研究(多次元位置決め誤差の補正), 日本機械学会論文集, 61-583, C (1995), 1224-1229.
(5) Hatamura, Y., Nagao, T., Mitsuishi, M. et al, Development of an Intelligent Machining Center Incorporating Active Compensation for Thermal Distortion, Annals of the CIRP, 42(1993), 549-552.
(4) 森脇俊道, 趙成和, ニューラルネットワークによるマシンニングセンタの熱変形予測, 日本機械学会論文集, 58-3, C (1992), 246-251.
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(7) Werbos, P.J., Backpropagation Through Time: What It Does and How to Do It, Proceedings of the IEEE, 78-10(1990), 1550-1560.
(9) Levin, A.S. and Narendra, K.S., Control of Nonlinear Dynamical System Using Neural Networks:Controllability and Stabilization, IEEE Transaction on Neural Network, 4-2(1993), 192-206.
(10) 神崎和宏, 堤正臣, 陳亮, 数値制御工作機械の位置決め精度評価方法, 日本機械学会論文集, 59-560, C(1993), 1286-1291.
(3) 大塚二郎, 深田茂生, 小渕信夫, ボールねじの熱膨張に関する研究, 精密工学会誌, 50-4, (1984), 646.
(8) Hecht-Nielsen, R., Neurocomputing, (1992), 160-178, トッパン(袋谷訳).
References_xml – reference: (3) 大塚二郎, 深田茂生, 小渕信夫, ボールねじの熱膨張に関する研究, 精密工学会誌, 50-4, (1984), 646.
– reference: (8) Hecht-Nielsen, R., Neurocomputing, (1992), 160-178, トッパン(袋谷訳).
– reference: (4) 森脇俊道, 趙成和, ニューラルネットワークによるマシンニングセンタの熱変形予測, 日本機械学会論文集, 58-3, C (1992), 246-251.
– reference: (1) 垣野義昭•ほか5名, NC工作機械におけるボールねじの熱変位補正, 精密工学会誌, 54-9, (1988), 1753.
– reference: (5) Hatamura, Y., Nagao, T., Mitsuishi, M. et al, Development of an Intelligent Machining Center Incorporating Active Compensation for Thermal Distortion, Annals of the CIRP, 42(1993), 549-552.
– reference: (7) Werbos, P.J., Backpropagation Through Time: What It Does and How to Do It, Proceedings of the IEEE, 78-10(1990), 1550-1560.
– reference: (10) 神崎和宏, 堤正臣, 陳亮, 数値制御工作機械の位置決め精度評価方法, 日本機械学会論文集, 59-560, C(1993), 1286-1291.
– reference: (9) Levin, A.S. and Narendra, K.S., Control of Nonlinear Dynamical System Using Neural Networks:Controllability and Stabilization, IEEE Transaction on Neural Network, 4-2(1993), 192-206.
– reference: (6) 陳亮, 堤正臣, ニューラルネットワークによるCNC工作機械の位置決め誤差補正に関する研究(多次元位置決め誤差の補正), 日本機械学会論文集, 61-583, C (1995), 1224-1229.
– reference: (2) 幸田盛堂, 村田悌二, 上田完次, 杉田忠彰, マシニングセンタにおけるボールねじ熱膨張誤差の自動補正, 日本機械学会論文集, 56-521, C(1990), 154-159.
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Snippet Methods and results are presented for applying neural networks to the prediction of positioning error due mainly to thermal effects. Experiments on a machining...
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SubjectTerms Back Propagation
CNC Machine Tools
Machining Center
Positioning Accuracy
Recurrent Neural Network
Thermal Effect
Title Positioning Accuracy of CNC Machine Tools : Thermal Effect Prediction Using Neural Network
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