Investigation of Springback Behavior and Process Control for Stamping of Ring-Shaped Workpiece
Due to the elastic deformation of metal stamping, springback is a serious problem to cause shape deviation and thus reduce precision. The springback behavior of ring-shaped workpiece is investigated in this paper and an auxiliary boss device is proposed to control the springback deformation. A finit...
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| Published in | Shanghai jiao tong da xue xue bao Vol. 22; no. 4; pp. 385 - 394 |
|---|---|
| Main Author | |
| Format | Journal Article |
| Language | English |
| Published |
Shanghai
Shanghai Jiaotong University Press
01.08.2017
Springer Nature B.V |
| Subjects | |
| Online Access | Get full text |
| ISSN | 1007-1172 1995-8188 |
| DOI | 10.1007/s12204-017-1851-3 |
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| Abstract | Due to the elastic deformation of metal stamping, springback is a serious problem to cause shape deviation and thus reduce precision. The springback behavior of ring-shaped workpiece is investigated in this paper and an auxiliary boss device is proposed to control the springback deformation. A finite element model is developed.The characteristic parameters including boss height, boss angle and boss gap are discussed systematically. It can be concluded that the gap has a positive linear correlation with springback percentage, and the boss angle has an optimal interval of 30°—60° to reduce springback. When the boss height increases, the springback decreases,but the effect weakens when the boss height is larger than 1.0 mm. Then, a response surface analysis is conducted with Design Expert 8.0.5 software and an optimal parameter process window(i.e., boss height from 2.1 to 3.0 mm,boss angle from 53° to 60° and the gap from 0 to 1.2 mm) is obtained. Finally, a set of molds are fabricated and the stamping experiments are conducted. The springback behavior is well controlled. The springback percentage can be decreased from 33% to 6% by using the auxiliary boss device of ring-shaped workpiece. |
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| AbstractList | Due to the elastic deformation of metal stamping, springback is a serious problem to cause shape deviation and thus reduce precision. The springback behavior of ring-shaped workpiece is investigated in this paper and an auxiliary boss device is proposed to control the springback deformation. A finite element model is developed.The characteristic parameters including boss height, boss angle and boss gap are discussed systematically. It can be concluded that the gap has a positive linear correlation with springback percentage, and the boss angle has an optimal interval of 30°—60° to reduce springback. When the boss height increases, the springback decreases,but the effect weakens when the boss height is larger than 1.0 mm. Then, a response surface analysis is conducted with Design Expert 8.0.5 software and an optimal parameter process window(i.e., boss height from 2.1 to 3.0 mm,boss angle from 53° to 60° and the gap from 0 to 1.2 mm) is obtained. Finally, a set of molds are fabricated and the stamping experiments are conducted. The springback behavior is well controlled. The springback percentage can be decreased from 33% to 6% by using the auxiliary boss device of ring-shaped workpiece. Due to the elastic deformation of metal stamping, springback is a serious problem to cause shape deviation and thus reduce precision. The springback behavior of ring-shaped workpiece is investigated in this paper and an auxiliary boss device is proposed to control the springback deformation. A finite element model is developed. The characteristic parameters including boss height, boss angle and boss gap are discussed systematically. It can be concluded that the gap has a positive linear correlation with springback percentage, and the boss angle has an optimal interval of 30 ◦ —60 ◦ to reduce springback. When the boss height increases, the springback decreases, but the effect weakens when the boss height is larger than 1.0 mm. Then, a response surface analysis is conducted with Design Expert 8.0.5 software and an optimal parameter process window (i.e., boss height from 2.1 to 3.0mm, boss angle from 53◦ to 60◦ and the gap from 0 to 1.2mm) is obtained. Finally, a set of molds are fabricated and the stamping experiments are conducted. The springback behavior is well controlled. The springback percentage can be decreased from 33% to 6% by using the auxiliary boss device of ring-shaped workpiece. |
| Author | 何俊艺 王贺 彭林法 易培云 来新民 林忠钦 |
| AuthorAffiliation | Shanghai Key Laboratory of Digital Manufacture for Thin-Walled Structures, Shanghai Jiao Tong University;China Academy of Launch Vehicle Technology |
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| Cites_doi | 10.1016/j.matdes.2009.08.022 10.4028/www.scientific.net/AMR.939.409 10.1016/j.ijmecsci.2004.06.006 10.1016/S0924-0136(03)00163-8 10.1016/j.jmatprotec.2005.02.236 10.1016/S0924-0136(01)01110-4 10.1016/0890-6955(95)00023-2 10.1016/S0890-6955(98)00031-5 10.1016/0890-6955(95)00072-0 10.1016/j.ijplas.2012.08.006 10.1007/BF02833694 10.1177/00220345730520060201 10.1115/1.3226067 10.1016/j.jmatprotec.2005.04.027 10.1016/j.msea.2005.02.017 10.1016/j.ijmecsci.2006.09.008 10.1016/j.jmatprotec.2006.04.045 10.1016/j.jmatprotec.2003.07.005 10.1016/j.jmatprotec.2007.05.029 |
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| Keywords | ring-shaped workpiece metal sheet TG 306 springback boss device finite element model |
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| Notes | 31-1943/U HE Junyi;WANG He;PENG Linfa;YI Peiyun;LAI Xinmin;LIN Zhongqin;Shanghai Key Laboratory of Digital Manufacture for Thin-Walled Structures, Shanghai Jiao Tong University;China Academy of Launch Vehicle Technology ObjectType-Article-1 SourceType-Scholarly Journals-1 ObjectType-Feature-2 content type line 14 |
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| SubjectTerms | Architecture Computer Science Deformation mechanisms Elastic deformation Electrical Engineering Engineering Finite element method Life Sciences Materials Science Process control Springback Stamping Surface analysis (chemical) |
| Title | Investigation of Springback Behavior and Process Control for Stamping of Ring-Shaped Workpiece |
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