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Industrial piping and equipment estimating manual
Industrial Piping and Equipment Estimating Manual, Second Edition delivers a comprehensive overview of information that engineers, estimators, and managers need to develop estimates and create bids. Packed with worksheets covering combined and simple cycle power plants, refineries, compressor stations, ethanol, hydrogen and biomass plants, this reference helps construction engineers and estimators create bids where scope and quantity differences can be identified and project impacts estimated. This updated manual provides a comprehensive, accurate method for compiling piping and equipment man-hour estimates for industrial process plants--including Solar, Geothermal and Biomass Energy.
Front Cover -- Industrial Piping and Equipment Estimating Manual -- Industrial Piping and Equipment Estimating ManualSecond EditionKenneth StormCalifornia General Engineering, Mathematical As ... -- Contents -- Preface -- Introduction -- Introduction -- Labor productivity and analysis -- Productivity measurement -- Nonrepetitive one-cycle time study and man-hour analysis -- Code of accounts and foreman's report-job cost-by-cost code and type -- Foreman's report -- Comparison method -- Estimating equipment by comparison -- The main advantages of comparison method -- Unit quantity method -- Labor factors -- 1 -- Process piping -- 1.1 Section introduction-piping schedules and tables -- 1.2 Piping section general notes -- 1.3 Schedule A-combined cycle power plant piping -- 1.3.1 Handle and install pipe, carbon steel, welded joint -- 1.3.2 Welding butt weld, carbon steel, SMAW-uphill -- 1.3.3 Welding-SOL, TOL, WOL -- 1.3.4 Welding stub in -- 1.3.5 PWHT craft support labor -- 1.3.6 Field bolt-up of flanged joints by weight class -- 1.3.7 Field handle valves/specialty items by weight class -- 1.4 Schedule B-simple cycle power plant piping -- 1.4.1 S10S and lighter stainless-steel piping -- 1.4.2 Carbon steel pipe, welded joint -- 1.4.3 Field bolt-up of flanged joints by weight class -- 1.4.4 Field handle valves/specialty items by weight class -- 1.5 Schedule C-refinery plant piping -- 1.5.1 Handle and install pipe, carbon steel, welded joint -- 1.5.2 Welding butt weld, carbon steel, SMAW-uphill -- 1.5.3 Welding-SOL, TOL, WOL -- 1.5.4 PWHT craft support labor -- 1.5.5 Field bolt-up of flanged joints by weight class -- 1.5.6 Field handle valves/specialty items by weight class -- 1.6 Schedule D-petroleum tank farm piping -- 1.6.1 Handle and install pipe, carbon steel, welded joint -- 1.6.2 Welding butt weld, carbon steel, SMAW-downhill/uphill.
1.6.3 Welding-SOL, TOL, WOL -- 1.6.4 Field bolt-up of flanged joints by weight class -- 1.6.5 Field handle valves/specialty items by weight class -- 1.7 Schedule E-brewery, food processing plants -- 1.7.1 S10S and lighter stainless-steel piping -- 1.7.2 Carbon steel pipe, welded joint -- 1.7.3 Field bolt-up of flanged joints by weight class -- 1.7.4 Field handle valves/specialty items by weight class -- 1.8 Schedule F-pump and compressor station piping -- 1.8.1 Handle and install pipe, carbon steel, welded joint -- 1.8.2 Welding butt weld, carbon steel, SMAW-downhill/uphill -- 1.8.3 Welding-SOL, TOL, WOL -- 1.8.4 PWHT craft support labor -- 1.8.5 Field bolt-up of flanged joints by weight class -- 1.8.6 Field handle valves/specialty items by weight class -- 1.9 Schedule G-coal and gas fired power plant -- 1.9.1 Handle and install pipe, carbon steel, welded joint -- 1.9.2 Welding butt weld, carbon steel, SMAW-uphill -- 1.9.3 Welding-SOL, TOL, WOL -- 1.9.4 PWHT craft support labor -- 1.9.5 Field bolt-up of flanged joints by weight class -- 1.9.6 Field handle valves/specialty items by weight class -- 1.10 Schedule H-pulp and paper plant -- 1.10.1 Handle and install pipe, carbon steel, welded joint -- 1.10.2 Welding butt weld, carbon steel, SMAW-uphill -- 1.10.3 Welding-SOL, TOL, WOL -- 1.10.4 PWHT craft support labor -- 1.10.5 Field bolt-up of flanged joints by weight class -- 1.10.6 Field handle valves/specialty items by weight class -- 1.11 Schedule I-industrial package boiler -- 1.11.1 Handle and install pipe, carbon steel, welded joint -- 1.11.2 Welding butt weld, carbon steel, SMAW-uphill -- 1.11.3 Welding-SOL, TOL, WOL -- 1.11.4 PWHT craft support labor -- 1.11.5 Field bolt-up of flanged joints by weight class -- 1.11.6 Field handle valves/specialty items by weight class -- 1.12 Schedule J-hydrogen plant pipping.
1.12.1 Handle and install pipe, carbon steel, welded joint -- 1.12.2 Welding butt weld, carbon steel, SMAW-uphill -- 1.12.3 Welding-SOL, TOL, WOL -- 1.12.4 PWHT craft support labor -- 1.12.5 Field bolt-up of flanged joints by weight class -- 1.12.6 Field handle valves/specialty items by weight class -- 1.13 Schedule K-diesel power plant piping -- 1.13.1 Handle and install pipe, carbon steel, welded joint -- 1.13.2 Welding butt weld, carbon steel, SMAW-downhill/uphill -- 1.13.3 Welding-SOL, TOL, WOL -- 1.13.4 PWHT craft support labor -- 1.13.5 Field bolt-up of flanged joints by weight class -- 1.13.6 Field handle valves/specialty items by weight class -- 1.14 Schedule l-solar power plant -- 1.14.1 Handle and install pipe, carbon steel, welded joint -- 1.14.2 Welding butt weld, carbon steel, SMAW-uphill -- 1.14.3 Welding-SOL, TOL, WOL -- 1.14.4 PWHT craft support labor -- 1.14.5 Field bolt-up of flanged joints by weight class -- 1.14.6 Field handle valves/specialty items by weight class -- 1.15 Schedule M-biomass plant -- 1.15.1 Handle and install pipe, carbon steel, welded joint -- 1.15.2 Welding butt weld, carbon steel, SMAW-uphill -- 1.15.3 Welding-SOL, TOL, WOL -- 1.15.4 PWHT craft support labor -- 1.15.5 Field bolt-up of flanged joints by weight class -- 1.15.6 Field handle valves/specialty items by weight class -- 1.16 Schedule N-ethanol plant -- 1.16.1 Handle and install pipe, carbon steel, welded joint -- 1.16.2 Welding butt weld, carbon steel, SMAW-uphill -- 1.16.3 Welding-SOL, TOL, WOL -- 1.16.4 PWHT craft support labor -- 1.16.5 Field bolt-up of flanged joints by weight class -- 1.16.6 Field handle valves/specialty items by weight class -- 1.17 Schedule O-water treatment plant -- 1.17.1 S10S and lighter stainless-steel piping -- 1.17.2 Carbon steel pipe, welded joint -- 1.17.3 Field bolt-up of flanged joints by weight class.
1.17.4 Field handle valves/specialty items by weight class -- 1.18 Schedule P-geothermal plant -- 1.18.1 Handle and install pipe, carbon steel, welded joint -- 1.18.2 Welding butt weld, carbon steel, SMAW-uphill -- 1.18.3 Welding-SOL, TOL, WOL -- 1.18.4 PWHT craft support labor -- 1.18.5 Field bolt-up of flanged joints by weight class -- 1.18.6 Field handle valves/specialty items by weight class -- 1.19 Schedule Q-industrial plant piping -- 1.19.1 Welding, carbon steel, socket weld -- 1.19.2 Hydrostatic testing -- 1.19.3 Cut and prep weld joint -- 1.19.4 PVC piping -- 1.19.5 Copper piping -- 1.19.6 Screwed pipe -- 1.20 Schedule I-underground drainage piping for industrial plants -- 1.20.1 Handle and install pipe, cast iron-lead and mechanical joint -- 1.20.2 Handle and install pipe, cast iron soil-no hub -- 1.20.3 Handle and install pipe, concrete, and vitrified clay -- 1.20.4 Pipe trench-machine, hand excavation, backfill, and sand bedding -- 1.21 Schedule S-simple foundations for industrial plants -- 1.22 Schedule T-pipe supports and hangers -- 1.23 Schedule U-alloy and nonferrous weld factors -- 1.24 Sample process piping estimates -- 1.24.1 Estimate sheet 1-handle and install pipe-welded joint -- 1.24.2 Estimate sheet 2-welding: BW, SW, PWHT Arc-uphill -- 1.24.3 Estimate sheet 3-bolt-up of flanged joint by weight class -- 1.24.4 Estimate sheet 4-handle valves by weight class -- 1.24.5 Estimate sheet 5-pipe supports -- 1.24.6 Estimate sheet 6-instrument -- 1.24.7 Estimate sheet 7-summary of HP piping and supports -- 1.25 Standard and line pipe-wall thickness -- 2 -- Combined cycle power plant equipment -- 2.1 Scope of field work for each F class CTG -- 2.2 F class CTG estimating data -- 2.2.1 Center line equipment sheet 1 -- 2.2.2 Generator enclosure sheet 2 -- 2.2.3 Inlet filter house sheet 3 -- 2.3 F class CTG installation estimate.
2.3.1 Center line equipment sheet 1 -- 2.3.2 Generator enclosure sheet 2 -- 2.3.3 Inlet filter house sheet 3 -- 2.3.4 Exhaust duct and stack sheet 4 -- 2.4 F class CTG-equipment installation man-hours -- 2.5 Reheat double flow STGS, sheet 1 -- 2.6 Reheat double flow STGS, sheet 2 -- 2.7 Double flow STG estimating data -- 2.7.1 Center line equipment sheet 1 -- 2.7.2 HP/IP turbine and front standard sheet 2 -- 2.7.3 Final turbine assembly sheet 3 -- 2.7.4 Turbine-generator acoustic enclosure sheet 4 -- 2.7.5 Generator installation sheet 5 -- 2.8 Double flow STG installation estimate -- 2.8.1 Center line equipment t sheet 1 -- 2.8.2 HP/IP turbine and front standard sheet 2 -- 2.8.3 Final turbine assembly sheet 3 -- 2.8.4 Turbine-generator acoustic enclosure sheet 4 -- 2.8.5 Generator installation sheet 5 -- 2.9 Reheat double flow STG installation man-hours -- 2.10 Scope of field work for each three-wide HRSG -- 2.11 HRSG-triple pressure, three-wide estimate data -- 2.11.1 Module casing sheet 1 -- 2.11.2 Duct work and SCR/CO sheet 2 -- 2.11.3 Baffles, modules, pressure vessels, and duct burner sheet 3 -- 2.11.4 Platforms, skids, and SCR/CO internals sheet 4 -- 2.11.5 Stack and breeching sheet 5 -- 2.12 HRSG-triple pressure, three-wide estimate -- 2.12.1 Module casing sheet 1 -- 2.12.2 Duct work SCR/CO sheet 2 -- 2.12.3 Baffles, modules, pressure vessels, and duct burner sheet 3 -- 2.12.4 Platforms, skids, and SCR/CO internals sheet 4 -- 2.12.5 Stack and breeching sheet 5 -- 2.13 HRSG-triple pressure -- three-wide installation man-hours -- 2.14 Scope of field work for each double wide HRSG -- 2.15 HRSG-triple pressure double wide estimate data -- 2.15.1 Module casing sheet 1 -- 2.15.2 Duct work SCR and inlet sheet 2 -- 2.15.3 Baffles, modules, pressure vessel sheet 3 -- 2.15.4 Platforms, skids, and SCR/CO internals sheet 4.
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Includes bibliographical references and index.