Laser sintering with plastics : technology, processes, and materials
Laser Sintering (LS) with plastics is one of the most promising additive manufacturing technologies: it is currently regarded as the process most likely in the future to permanently cross the border between prototyping and the production of functional parts. This step is challenging because it means...
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| Main Author | |
|---|---|
| Format | Electronic eBook |
| Language | English |
| Published |
Cincinnati : Munich :
Hanser Publishers ; Hanser Publications,
[2018]
|
| Edition | First edition. |
| Subjects | |
| Online Access | Full text |
| ISBN | 9781569906842 156990684X 9781569906859 1569906858 9781523120208 1523120207 9781569906835 |
| Physical Description | 1 online resource |
Table of Contents:
- Intro
- Foreword
- About the Author
- Contents
- 1 Introduction
- 1.1 Manufacturing Technology
- 1.2 Additive Manufacturing
- 1.2.1 Areas of Application/Technology Driver
- 1.2.2 Polymer-Based AM Method
- 1.2.3 Technology Maturation
- 1.2.4 Laser Sintering (LS)
- 1.3 References of Chapter 1
- 2 LS Technology
- 2.1 Machine Technology
- 2.1.1 Machine Configuration
- 2.1.2 Temperature Control
- 2.1.2.1 Heat Sources
- 2.1.2.2 Surface Temperature in the Build Cavity
- 2.1.2.3 Laser Energy Input, Andrew Number (An)
- 2.1.3 Powder Feed
- 2.1.3.1 Powder Supply
- 2.1.3.2 Powder Application
- 2.1.4 Optical Components
- 2.2 Machine Market
- 2.2.1 3D Systems (USA)
- 2.2.2 Electro Optical Systems - EOS (Germany)
- 2.2.3 Aspect (Japan)
- 2.2.4 Farsoon (China)
- 2.2.5 Comparison of Commercial LS Machines
- 2.2.6 Other Machinery
- 2.3 References of Chapter 2
- 3 LS Process
- 3.1 Process Chain
- 3.1.1 Powder Preparation
- 3.1.2 Data Preparation and Build Job
- 3.1.3 Build Process
- 3.1.3.1 Heating
- 3.1.3.2 Process Cycle
- 3.1.3.3 Parts and Build Chamber Parameters
- 3.1.3.4 Strategy of Part Irradiation
- 3.1.3.5 Cool Down and Part Extraction
- 3.1.4 Process Errors
- 3.1.4.1 Deformation of the Part
- 3.1.4.2 Surface Defects: Orange Peel
- 3.1.4.3 Other Process Errors
- 3.2 Quality Assurance
- 3.2.1 General Quality Actions
- 3.2.2 Test and Comparison Parts
- 3.2.3 Quality Costs
- 3.2.4 PPM Concept (EOS)
- 3.2.5 State of Standardization
- 3.3 References of Chapter 3
- 4 LS Materials: Polymer Properties
- 4.1 Polymers
- 4.1.1 Polymerization
- 4.1.2 Chemical Structure (Morphology)
- 4.1.3 Thermal Behavior
- 4.1.4 Polymer Processing
- 4.1.5 Viscosity and Molecular Weight
- 4.2 Key Properties of LS Polymers
- 4.2.1 Thermal Properties
- 4.2.1.1 Crystallization and Melting (Sintering Window)
- 4.2.1.2 Heat Capacity (cp) and Enthalpies (DHk, DHm)
- 4.2.1.3 Thermal Conductivity and Heat Radiation
- 4.2.1.4 Modeling the Processes in the Sintering Window
- 4.2.2 Rheology of the Polymer Melt
- 4.2.2.1 Melt Viscosity
- 4.2.2.2 Surface Tension
- 4.2.3 Optical Properties
- 4.2.3.1 Absorption
- 4.2.3.2 Transmission and (Diffuse) Reflection
- 4.2.4 Particles and Powder
- 4.2.4.1 Powder Rheology
- 4.2.4.2 Particle Size Distribution
- 4.2.4.3 Powder Density
- 4.3 References of Chapter 4
- 5 LS Materials: Polymer Powders
- 5.1 Production of LS Powders
- 5.1.1 Emulsion/Suspension Polymerization
- 5.1.2 Precipitation from Solutions
- 5.1.3 Milling and Mechanical Grinding
- 5.1.4 Coextrusion
- 5.1.5 Overview: Production of LS Powders
- 5.1.6 Other Powder Manufacturing Processes
- 5.1.6.1 Spray Drying
- 5.1.6.2 Drop Extrusion
- 5.1.6.3 Melt Spinning
- 5.1.6.4 RESS with Supercritical Gases
- 5.2 Evaluation of the Powder State
- 5.2.1 Thermal Analysis
- 5.2.1.1 Differential Scanning Calorimetry (DSC)
- 5.2.1.2 Thermogravimetry (TGA)
- 5.2.2 Melt Viscosity