Modern iron making handbook
Saved in:
| Main Author | |
|---|---|
| Format | Electronic eBook |
| Language | English |
| Published |
Dulles, Virginia :
Mercury Learning & Information,
[2018]
|
| Series | MLI handbook series.
|
| Subjects | |
| Online Access | Full text |
| ISBN | 9781523114467 1523114460 9781683921363 1683921364 |
| Physical Description | 1 online resource (xvii, 492 pages) |
Cover
| LEADER | 00000cam a2200000 i 4500 | ||
|---|---|---|---|
| 001 | kn-on1030962110 | ||
| 003 | OCoLC | ||
| 005 | 20240717213016.0 | ||
| 006 | m o d | ||
| 007 | cr cn||||||||| | ||
| 008 | 180410s2018 vau obf 001 0 eng d | ||
| 040 | |a KNOVL |b eng |e rda |e pn |c KNOVL |d STF |d MERER |d CEF |d ERL |d OCLCQ |d LVT |d OCLCQ |d OCLCO |d OCLCQ |d OCLCO |d OCLCL |d SXB | ||
| 020 | |a 9781523114467 |q (electronic bk.) | ||
| 020 | |a 1523114460 |q (electronic bk.) | ||
| 020 | |z 9781683921363 | ||
| 020 | |z 1683921364 | ||
| 035 | |a (OCoLC)1030962110 |z (OCoLC)1096817021 | ||
| 100 | 1 | |a Tupkary, R. H., |e author. | |
| 245 | 1 | 0 | |a Modern iron making handbook / |c R.H. Tupkary, V.R. Tupkary. |
| 264 | 1 | |a Dulles, Virginia : |b Mercury Learning & Information, |c [2018] | |
| 300 | |a 1 online resource (xvii, 492 pages) | ||
| 336 | |a text |b txt |2 rdacontent | ||
| 337 | |a computer |b c |2 rdamedia | ||
| 338 | |a online resource |b cr |2 rdacarrier | ||
| 490 | 1 | |a MLI handbook series | |
| 505 | 0 | |a Machine generated contents note: 1.1. Ancient Ironmaking -- 1.2. Historical Ironmaking Processes -- 1.3. Developments that Led to Modern Ironmaking -- Coke Furnace -- Hot Blast Generation -- Blast Furnace Gas Cleaning -- Charging Devices -- Pig Casting Machine -- 1.4. Modern Ironmaking -- 1.5. Alternative Methods of Iron Production -- 1.6. History of the Iron and Steel Industry in the United States -- 1.7. Twenty-first Century Trends (U.S. and the World) -- U.S. Production of Selected Mineral Commodities in the First Quarter 2017 -- 1.8. Concluding Remarks -- 2.1. Introduction -- 2.2. Modern Blast Furnace -- Furnace Details -- 2.3. Hot Blast Stove -- 2.4. Gas Cleaning -- 2.5. Raw Materials Storage and Handling -- 2.6. Liquid Products Disposal -- Hot Metal Ladles -- 2.7. Blast Furnace Operation and Control -- 2.8. Essentials of the Blast Furnace Process -- Stack or Shaft -- Bosh -- Tuyere or Combustion Zone -- Hearth -- 2.9. Efficiency of Blast Furnace -- 2.10. Concluding Remarks | |
| 505 | 0 | |a Note continued: 3.1. Introduction -- 3.2. Iron Ores -- World Deposits of Iron Ores -- 3.3. Metallurgical Coal -- Metallurgical Coal Reserves -- 3.4. Limestone and Dolomite as Flux -- 3.5. Concluding Remarks -- 4.1. Introduction -- 4.2. Functions of Coke -- 4.3. Quality Requirements of Coke -- Reactivity -- Size -- Strength and Abrasion Resistance -- Micum Test -- ASTM Tumbler Test (U.S.) -- Preparation of BF Fuel -- 4.4. Preparation of Coke (India) -- Coal Ranking (U.S.) -- 4.5. Modifications in Coke Making Practices -- Stamp Charging of Coke Ovens -- Economizing Coke-Charge-Mix -- Use of Waste Plastic in Coke Making -- 4.6. Alternative Fuels -- 4.6. Ferro-coke -- 4.7. Concluding Remarks -- 5.1. Introduction -- 5.2. Elements of Distribution -- 5.3. Factors Affecting Distribution -- Factors Affecting Distribution Inside the Furnace -- Angle and Size of the Big Bell -- Angle of Repose and Shape of Particles -- Order of Charging -- 5.4. Limitations -- 5.5. Concluding Remarks | |
| 505 | 0 | |a Note continued: 6.1. Introduction -- Lumps -- Coarse Fines -- Very Fine Fines -- 6.2. Burden Qualities -- Physical -- Chemical -- 6.3. Crushing and Sizing -- 6.4. Beneficiation of the Iron Ores -- Magnetic Concentration -- Gravity Methods -- Flotation Method -- Electrostatic Separation -- Magnetic Roasting -- Washing -- Drying -- 6.6. Calcining/Roasting -- 6.7. Blending -- 6.8. Shipping -- 6.9. Products of Ore Processing -- 6.10. Treatment of Iron Ores (India) -- Ore Treatment at Tata Steel -- Alumina Problem and Beneficiation -- Treatment of Goa Ores -- Kundremukh Iron Ore Project -- 6.11. Agglomeration of Iron Ores -- Briquetting -- Nodulizing -- Vacuum Extrusion -- Sintering -- Pelletizing -- 6.12. World Resources (2017 USGS) -- Substitutes -- 6.13. Concluding Remarks -- 7.1. Principle of Sintering -- 7.2. Process Variables -- 7.3. Sinter Quality -- 7.4. Mechanism of Sintering -- 7.5. Raw Material Requirements -- Size -- Fuel Content -- Moisture -- Circulating Load | |
| 505 | 0 | |a Note continued: Performance of Sintering Machine -- Economics -- 7.6. Recent Trends in Sintering Practice -- 7.7. Alumina Problem in Sintering -- Indian Scenario -- 7.8. Concluding Remarks -- 8.1. Introduction -- 8.2. The Pelletization Process -- 8.3. Theory of Bonding -- 8.4. Mechanism of Ball Formation -- Nucleii Growth Region -- Transition Period -- Ball Growth Region -- Growth by Assimilation -- Growth by Layering -- 8.5. Feed Size, Shape, and Porosity -- 8.6. Green Ball Production -- Disc Pelletizer -- Drum Pelletizer -- 8.7. Additives -- 8.8. Induration of Pellets -- Drying -- Preheating and Firing -- Firing Units -- 8.9.Comparison of the Pellet Firing Machines -- 8.10. Indian Pelletization Plants -- 8.11.U.S. Production (Pelletization) -- 8.12. Concluding Remarks -- 9.1. Introduction -- 9.2. Room Temperature Physical Properties -- Shatter Tests -- Tumbling and Abrasion Test -- Compression Test -- Porosity -- 9.3. Reducibility | |
| 505 | 0 | |a Note continued: 9.4. Physical Behavior of Materials During Reduction at High Temperatures -- Decrepitation -- Low-Temperature Breakdown Test (L.T.B.T.) -- Reduction Degradation Index Test (R.D.I) -- Reducibility Test (R.I.) on Iron Bearing Materials -- Coke Reactivity Test (C.R.I.) and Coke Strength after Reaction (C.S.R.) -- Hot Compression Strength -- Swelling -- Softening of Materials in the Blast Furnace -- High Temperature Permeability Under Reducing Conditions and Applied Load -- 9.5. Concluding Remarks -- 10.1. Introduction -- 10.2. The Blast Furnace Profiles -- Thermal, Physical, and Chemical Profiles -- Physical Structure -- 10.3. Thermodynamic Equilibria -- Carbon-Oxygen Equilibria -- Equilibria in Fe-C-O and Fe-O-H Systems -- Elements of Stoichiometry -- 10.4. Physical Chemistry of Blast Furnace Process -- Reactions in the Tuyere Zone -- Reactions in Stack -- Kinetics of Iron Oxide Reduction -- Physical Nature of Ore and Its Previous History | |
| 505 | 0 | |a Note continued: Nature and Composition of Gangue in the Charge -- Temperature and Carbon Monoxide Content of Gases -- Chemical Nature of Iron Oxide -- Pressure -- Solid-Solid Reaction -- Reactions in the Bosh -- Reactions in the Hearth -- Sulphur Reaction -- 10.5. Alumina Problem -- Indian Ores -- 10.6. Kinetics of Reactions in Bosh and Hearth -- 10.7. Efficiency of the Blast Furnace Process -- Elements of Enthalpy Balance -- Process Zones in a Blast Furnace -- Thermal Efficiency -- 10.8. Quality of Hot Metal -- Silicon Content of Hot Metal -- 10.9. TiO2 Addition in Burden -- 10.10.U.S. and World Events, Trends, and Issues. Source: USGS 2017 -- Recycling -- Import Sources (2012-15) -- Trends and Issues -- World Mine Production and Reserves -- 10.11. Concluding Remarks -- 11.1. Blast Furnace Refractories -- Stack Lining -- Hearth Lining -- Hearth Walls -- Bosh Lining -- Carbon-lined Furnaces -- 11.2. Blast Furnace Structure -- 11.3. Blast Furnace Cooling Arrangements | |
| 505 | 0 | |a Note continued: Shaft Coolers -- Hearth and Bosh Coolers -- Cooling of Hearth Bottom -- 11.4. Tap Holes -- 11.5. Cast House -- 11.6. Tuyere Assembly -- 11.7. Raw Material Section -- 11.8. Charge Hoisting Appliances -- 11.9. Top Charging System -- 11.10. Blowers, Boilers, Pumps, etc -- 11.11. Slag-granulation -- 11.12. Instrumentation and Control -- 11.13. Concluding Remarks -- 12.1. Uptake, Downcomer, and Bleeder -- 12.2. Dust Catcher -- 12.3. Semi-Fine or Primary Cleaning -- Scrubbers or Spray Towers -- Venturi Washer -- 12.4. Fine or Secondary Cleaning -- Electrostatic Precipitator (ESP) -- 12.5. Utilization of Blast Furnace Gas -- 12.6. Hot Blast Stove -- Construction of the Stove and Its Accessories -- 12.7. Concluding Remarks -- 13.1. Blowing-in -- Drying -- Filling -- Lighting and Operating Until Routine Practice is Established -- 13.2. Banking -- 13.3. Blowing-out -- 13.4. Tapping -- 13.5. Fanning -- 13.6. Back Drafting -- 13.7. Conclusions -- 14.1. Hanging -- Remedies | |
| 505 | 0 | |a Note continued: 14.2. Scaffolding -- 14.3. Slip -- 14.4. Chilled Hearth -- 14.5. Pillaring -- 14.6. Breakout -- 14.7. Choking of Gas Offtake -- 14.8. Flooding and Coke Ejection Through the Tap Hole -- 14.9. Leaking Tuyeres, Tap Holes, and Coolers -- 14.10. Channeling -- 14.11. Salamander Formation -- 14.12. Concluding Remarks -- 15.1. Introduction -- 15.2.Composition of Pig Iron -- 15.3. Slag Composition -- Slag Volume -- How to Calculate the Slag Volume? -- Disposal of Slag -- 15.4. Production of Ferro-Manganese -- 15.5. The Sulfur Problem -- 15.6. Basic Burdening of Blast Furnace and External Desiliconization -- 15.7. Acid Burdening of Blast Furnace and External De sulfurization -- Indian Practice of Acid Burdening -- 15.8. Disposal of Metal -- 15.9. Concluding Remarks -- 16.1. Introduction -- 16.2. Burden Distribution -- 16.3. Burden Trajectory and Profiles -- 16.4. Burden Distribution Patterns -- 16.5. Blast Furnace Performance -- 16.6. Effect of Sizing | |
| 505 | 0 | |a Note continued: 16.7. Use of Agglomerate as Burden -- Sinter -- Pellets -- 16.8. Sinter vs. Pellets -- 16.9. Agglomerate vs. Natural Lumpy Ore -- 16.10. Sizing of Coke and Its Quality -- 16.11. Flux Quality -- 16.12. Concluding Remarks -- 17.1. Introduction -- 17.2. Large-Capacity Blast Furnaces -- 17.3. Coke Quality -- 17.4. Burden Preparation -- 17.5. Improved Distribution of Charge -- Stock-line Armor -- 17.6. High Top Pressure -- 17.7. Charging Devices for High Top Pressure -- Tops with Only Bells -- Paul-Wurth/CRM Top -- NKK's Four Bell Top -- Tops with Bells and Valve Seals -- Bell Construction and Operation -- Top with Only Valve Seals (No Bells) -- Gimble Top Distributor -- 17.8. Higher Blast Temperature and Driving Rate -- 17.9. Oxygen Enrichment of Blast -- 17.10. Humidification of Blast -- 17.11. Fuel Injection -- Pulverized Coal Injection -- 17.12. Lime Injection -- 17.13. Pre-reduced Ore as Burden -- 17.14. Injection of Reducing Gas at the Bottom of the Stack | |
| 505 | 0 | |a Note continued: 17.15. Utilization of Plant Iron-Bearing Wastes -- 17.16. Concluding Remarks -- 18.1. Introduction -- 18.2. Process Variables -- Variety of Operational Variables -- 18.3. Probes for Measuring the Process Variables -- 18.4. BF Operational Models -- 18.5. Process Control Strategies -- Overall Control Strategy -- 18.6. Central Working Index -- 18.7. Advantages of Process Control -- 18.8. Concluding Remarks -- 19.1. Introduction -- 19.2. The Low-Shaft Furnace -- 19.3. Mini-Blast Furnaces (MBFs) -- Special Features of MBF -- Modern MBFs -- Chinese MBF -- First MBF in India -- Charcoal Blast Furnace -- 19.4. Concluding Remarks -- 20.1. General -- 20.2. Historical -- India -- 20.3. The Submerged Arc Furnace Plant -- 20.4. Operation -- 20.5. Smelting Practice -- 20.6. Modern Trends -- 20.7. Special Features -- 20.8. Irregularities in Operations -- 20.9. Concluding Remarks -- 21.1. Introduction -- 21.2. Physical Chemistry of DR Processes -- 21.3. Sponge Ironmaking Processes | |
| 505 | 0 | |a Note continued: HyL Process -- 21.4. Midrex Process -- Other Gaseous Reduction Processes -- Gas-based Processes -- 21.5. Fluidized Bed Processes -- 21.6. Coal-Based DR Processes -- General Design Features -- Raw Materials -- Product -- Ring Formation in a Rotary Kiln -- Coal-based Process Designs -- Process Control -- 21.7. Coal-Based Shaft Furnaces -- 21.8. Gasified Coal-Based Processes -- 21.9. Sponge Iron Production in India -- 21.10. Metallurgical Properties of Sponge Iron -- 21.11. Use of Sponge Iron -- 21.12. Concluding Remarks -- 22.1. Introduction -- 22.2. Classification of SR Processes -- 22.3. Thermo-chemical Model -- 22.4. Vertical Shaft Furnace Processes -- Corex Process -- Sumitomo SC Process -- Kawasaki Process (SR) -- Finex Process -- Technored Process -- 22.5. Electrical Processes -- INRED Process -- ELRED Process -- COMBISMELT Process -- Plasmasmelt Process -- Fastmelt Process -- 22.6. Converter Processes -- Krupp-COIN Process -- PCIG Process -- HI-Smelt Process | |
| 505 | 0 | |a Note continued: Reactor Steelmaking Process -- AISI-HyL Direct Steelmaking -- 22.7. Bath Smelting Processes -- Romelt (Earlier FLPR) Process -- DIOS (Direct Iron Ore Smelting Process) -- 22.8. Rotary Hearth Furnace Processes (RHF) -- IT mk3 Process -- 22.9. TUPKARY-SR Process -- 22.10. Concluding Remarks. | |
| 504 | |a Includes bibliographical references and index. | ||
| 506 | |a Plný text je dostupný pouze z IP adres počítačů Univerzity Tomáše Bati ve Zlíně nebo vzdáleným přístupem pro zaměstnance a studenty | ||
| 520 | 3 | |a This book comprehensively deals with all of the key topics of iron making including blast furnace plants, operations and processes, raw materials, preparation, chemical processes, and more. | |
| 590 | |a Knovel |b Knovel (All titles) | ||
| 650 | 0 | |a Iron |x Metallurgy. | |
| 655 | 7 | |a elektronické knihy |7 fd186907 |2 czenas | |
| 655 | 9 | |a electronic books |2 eczenas | |
| 776 | 0 | 8 | |i Print version: |a Tupkary, R.H. |t Modern iron making handbook. |d Dulles, Virginia Mercury Learning & Information, [2018] |z 9781683921363 |w (OCoLC)1011487698 |
| 830 | 0 | |a MLI handbook series. | |
| 856 | 4 | 0 | |u https://proxy.k.utb.cz/login?url=https://app.knovel.com/hotlink/toc/id:kpMIMH0001/modern-iron-making?kpromoter=marc |y Full text |