Plant design and operations

Ian Sutton provides practical guidance on the design, operation, and maintenance of process facilities. The book is based on years of hands-on experience gathered during the design and operation of a wide range of facilities in many different types of industry including chemicals, refining, offshore...

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Bibliographic Details
Main Author: Sutton, Ian, (Author)
Format: eBook
Language: English
Published: Oxford : Gulf Professional Publishing, [2017]
Edition: Second edition.
Subjects:
ISBN: 9780128128848
0128128844
9780128128831
0128128836
Physical Description: 1 online resource : illustrations (some color)

Cover

Table of contents

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035 |a (OCoLC)991595783  |z (OCoLC)991685236  |z (OCoLC)992538441  |z (OCoLC)1235840417 
100 1 |a Sutton, Ian,  |e author. 
245 1 0 |a Plant design and operations /  |c Ian Sutton. 
250 |a Second edition. 
264 1 |a Oxford :  |b Gulf Professional Publishing,  |c [2017] 
264 4 |c ©2017 
300 |a 1 online resource :  |b illustrations (some color) 
336 |a text  |b txt  |2 rdacontent 
337 |a computer  |b c  |2 rdamedia 
338 |a online resource  |b cr  |2 rdacarrier 
504 |a Includes bibliographical references and index. 
506 |a Plný text je dostupný pouze z IP adres počítačů Univerzity Tomáše Bati ve Zlíně nebo vzdáleným přístupem pro zaměstnance a studenty 
520 8 |a Ian Sutton provides practical guidance on the design, operation, and maintenance of process facilities. The book is based on years of hands-on experience gathered during the design and operation of a wide range of facilities in many different types of industry including chemicals, refining, offshore oil and gas, and pipelines. 
505 0 |a Front Cover -- Plant Design and Operations -- Copyright Page -- Contents -- Preface -- 1 Safety in Design -- Introduction -- Standard Examples -- Terminology -- Regulations, Standards, and Guidance -- Regulatory Agencies (the United States) -- Regulations (International) -- Industry Standards -- Health, Safety, and Environment -- Process Safety Management -- Risk Management -- Units of Measurement -- SI Units -- Date Format -- Engineering Drawings -- Block Diagrams -- Process Flow Diagrams -- Piping and Instrument Diagrams -- Symbols -- Equipment numbering -- Spec Breaks -- Isometric Drawings -- Electrical Single-Line Diagrams -- Materials of Construction -- Flammable and Combustible Materials -- Fire Triangle -- Flammable Range -- Flash Point -- Flammable/Combustible Liquids -- Class I liquids -- Class II liquids -- Class III liquids -- Ignition Sources -- Lightning -- Area Classification -- IEC Code -- Regulations and Standards -- Temperature Code -- Classification Plan -- Fireproofing Insulation -- Fireproofing Materials -- Cryogenic Systems -- Maintenance -- 2 Siting and Layout -- Introduction -- Regulations and Standards -- Siting -- Layout -- Layout Risk Analysis -- Facility Orientation -- Hazardous Areas -- Blocks and Roads -- Piping -- Drainage Systems -- Loading/Unloading Facilities -- Tank trucks -- Tank (rail) cars -- Wharves and piers -- Routine Access and Egress -- Explosion Protection -- Safe Areas -- Emergency Escape -- Manual Alarm Call Points -- Process Isolation Valves -- Firefighting -- Emergency Showers and Eyewashes -- Equipment Spacing -- Pressure Vessels -- Hydrocarbon Storage Tanks -- Pumps -- Compressors/Compressor Drivers -- Heat Exchangers -- Boilers -- Fired Equipment -- Air Intakes -- Equipment Stacking -- Piping and Valves -- Piping -- Valves -- Flares and Vents -- Buildings -- Utilities -- Stairways and Ladders. 
505 8 |a Stairways -- Dimensions -- Landings -- Load capacity -- Stair rails -- Stair treads -- Ladders -- Dimensions -- Safety cages and gates -- Rungs and stringers -- Platforms -- Guardrails, Handrails, and Toeboards -- Ramps -- 3 Equipment and Buildings -- Introduction -- Regulations and Standards -- Pressure Vessels/Columns -- Pressure Vessel Code -- Fire Hazard -- Maximum Allowable Working Pressure -- Vessels Under Vacuum -- Storage Vessels -- Reflux Vessels -- Manways -- Nameplate/Documentation -- Storage Tanks -- Functions of Storage Tanks -- Types of Storage Tank -- Fixed Roof Tanks -- Floating Roof Tanks -- Plastic Tanks -- Bund Walls/Berms -- Tank Farms -- Stairs and Platforms -- Tank Design -- Static electricity -- Blanket/padding gas -- Vents -- Connections, nozzles, and manways -- Overflow systems -- Instrumentation -- Temperature control -- Tank Fires -- Boilover/Foamover -- Rag Layers -- Bottoms Sediment and Water -- Pumps -- Types of Pump -- Centrifugal pumps -- Positive displacement pumps -- Shutdown and Alarm Systems -- Suction Piping -- Minimum Flow Protection -- Fire Protection -- Sealless Pumps -- Sparing -- Pump Isolation -- Vibration -- Pump Casing -- Seals and Packing -- Compressors -- API 618 -- Seals -- Shutdown and Alarm Systems -- Liquid Knockout -- Relief Valves -- Compressor Isolation -- Surge Protection -- Sparing Policy -- Turbines -- Gas Turbines -- Steam Turbines -- Heat Exchangers -- Shell and Tube Exchangers -- Tube/Shell Side -- Tube Leakage -- Air-Cooled Exchangers -- Cooling Towers -- Natural/Forced Draft -- Safety -- Fired Heaters -- Heat Transfer Fluids -- Air Preheaters -- Safety -- No process flow -- Start-up/operations -- Flares/Blowdown -- Emergency Depressurization -- Flaring -- Types of flare -- Flare design -- Ground flares -- Smokeless operation -- Thermal Oxidizers -- Boilers -- Internal Combustion Engines. 
505 8 |a Starter Systems -- Intake, Exhaust, and Fuel Systems -- Electrical Equipment -- Transformers -- Equipment Grounding -- Ground-Fault Circuit Interrupters -- Buildings -- Administrative Buildings -- Control Buildings -- Control rooms -- Computer rooms -- Electrical equipment buildings/substations -- Heating, ventilating, and air-conditioning -- Process Buildings -- Equipment buildings -- Analyzer houses/operator laboratories -- Warehouses and Workshops -- Temporary Buildings -- 4 Piping -- Introduction -- Regulations and Standards -- Pipe Specifications -- Pipe Sizing -- Nominal Pipe Sizes -- Pipe Schedule -- Fluid Velocity -- Materials -- Steel -- Other Metals -- Cast iron -- Aluminum -- Nickel -- Copper/brass -- Polymers -- Equipment -- Underground Piping -- Fittings -- Welding -- Threaded Piping -- Expansion Loops/Compensators -- Expansion loops -- Axial joints -- Bellows -- Small Pipe Connections -- Flanges -- Gaskets -- Blinds -- Line Blinds -- Spectacle Blinds -- Insulation -- Heat Tracing -- Steam Tracing -- Electrical Tracing -- Flame Arrestors -- Thermal Flame Arrestors -- Water Seal Flame Arrestors -- Velocity Flame Arrestors -- Detonation Arrestors -- Vortex Breakers -- Hoses -- 5 Valves -- Introduction -- Regulations and Standards -- Valve Symbols -- Block Valves -- Gate Valves -- Ball Valves -- Butterfly Valves -- Plug Valves -- Needle Valves -- Excess Flow Valves -- Self-Closing Valves -- Globe/Control Valves -- Check (Non-return) Valves -- Rotary Valves -- Flangeless Valves -- Emergency Isolation Valves -- Valve Seat Materials -- Valve Position -- Steam Traps -- Pressure Relief Devices -- Causes of Overpressure -- Pressure Safety Relief Valves -- Pilot-Operated Pressure Relief Valves -- Block Valves -- Thermal Relief Valves -- Rupture Disks -- Below relief valves -- Setting the pressure -- Hatches/Doors -- 6 Instrumentation and Control. 
505 8 |a Introduction -- Regulations and Standards -- Operating/Safe Limits -- Process Control -- Distributed Control Systems -- Supervisory Control and Data Acquisition Systems -- Safety Instrumented Systems -- Safety Integrity Level -- Testing and Inspection -- High-Integrity Pressure Protection System -- Fire and Gas Detection -- Fire Detection -- Flammable gas detection -- Fire/flame detection -- Heat detection -- Fusible links -- Smoke detection -- Ultrasonic detectors -- Closed-circuit television -- Detection by persons -- Toxic Gas Detection -- Layout of Detectors -- Portable Gas Detectors -- Alarm Systems -- Alarm Signaling -- Response to Alarms -- Response Matrix -- Limitations -- Alarm Flooding -- 7 Transportation -- Introduction -- Terminology -- Regulations and Standards -- International Safety Guide -- CAP 437 -- Offshore Helicopter Landing Areas -- Tank Trucks -- Loading/Unloading -- Loading Racks -- Static Electricity -- Bonding -- Switch Loading -- Additives -- Vacuum Trucks -- Tank (Rail) Cars -- Tank Car Markings -- Pressure Vessels -- Empty Cars -- Graffiti -- Marine Operations -- Ships and Barges -- Small Boats -- Jetty Terminals -- Personnel Transfer -- Personnel net baskets -- Rigid frame baskets -- Cargo Baskets -- Helicopters -- Personnel movement -- Helidecks -- Pipelines -- One Call -- Pigging -- Hazards -- Pig launching -- Pig receiving -- Smart pigs -- Slug Catchers -- 8 Operations -- Introduction -- Regulations and Standards -- Housekeeping -- Storage and Handling of Hazardous Materials -- Flammable Liquids -- Oxidizing Agents -- Catching Samples -- Gas Storage Cylinders -- Tank Operations -- Filling and Emptying -- Purging and Cleaning -- Rotating Equipment -- Emergency Response -- Manual Emergency Shutdown -- Evacuation, Escape, and Rescue -- Personnel Tracking -- Nonprocess Operations -- Outside Storage -- Coal and Coke Storage. 
505 8 |a Drum Storage -- Cranes and Rigging -- Lifting Precautions -- Wire Ropes, Chains, and Slings -- Tag Lines -- Start-Up -- Commissioning -- Operational Readiness Review -- Start-Up -- 9 Maintenance -- Introduction -- Regulations and Standards -- Maintenance Management System -- Types of Maintenance -- Repair Maintenance -- Condition-Based Maintenance -- Scheduled Maintenance -- Reliability-Centered Maintenance -- Procurement -- Spare Parts -- Documentation -- Factory Acceptance Tests -- Maintenance Task Organization -- Step 1-Plan the Work -- Step 2-Conduct a JHA -- Step 3-Prepare/Issue a Work Permit -- Step 4-Shutdown and Isolate Equipment -- Step 5-First Break -- Step 6-Perform the Work -- Step 7-Close Out the Work -- Step 8-Handover to Operations -- Equipment check -- Inspected, tested, and documented -- System completion -- Operational readiness/prestartup safety review -- Pressure Tests -- Testing Procedure -- Installing Blinds -- Test Medium -- Hydrostatic/liquid test -- Pneumatic/gas -- Tightness Test -- Strength Test -- Pressure Test Manual -- Records -- Online Cleaning and Repair -- Corrosion -- Cathodic Protection -- Corrosion Under Insulation -- CO2 Corrosion -- Sulfide Stress Cracking -- Controlling Corrosion -- Simultaneous Operations -- Managing SIMOPs -- SIMOPs Matrix -- Conducting SIMOPs -- Kickoff meeting -- Communication meetings -- Closeout -- 10 Energy Control -- Introduction -- Regulations and Standards -- 29 CFR 1910.119 -- Rule -- Guidance -- API 2015 -- API 2026 -- API 2217A -- ANSI Z117.1 -- NFPA 69 -- Example -- Risk Management -- Energy Control Program -- Step 1-Job Hazards Analysis -- Step 2-Work Permit -- General Work Permits -- Hot Work Permits -- Confined Space Permits -- Issuing the Permit -- Multiple Work Permits -- Changes in Conditions -- Barrier Tape -- Step 3-Vent, Drain, and Purge -- Inert Gas. 
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650 0 |a Chemical plants  |x Design and construction. 
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856 4 0 |u https://proxy.k.utb.cz/login?url=https://app.knovel.com/hotlink/toc/id:kpPDOE0001/plant-design-and?kpromoter=marc  |y Full text