Analyzing and troubleshooting single-screw extruders

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Bibliographic Details
Main Author Campbell, G. A. Professor
Other Authors Spalding, Mark A.
Format Electronic eBook
LanguageEnglish
Published Munich, Germany ; Cincinnati, Ohio : Hanser Publishers, [2013]
Subjects
Online AccessFull text
ISBN9783446432666
3446432663
9781628703139
162870313X
9781569904480
1569904480
Physical Description1 online resource (xix, 777 pages) : illustrations

Cover

Table of Contents:
  • Intro
  • Preface
  • Acknowledgements
  • 1 Single-Screw Extrusion: Introduction and Troubleshooting
  • 1.1 Organization of this Book
  • 1.2 Troubleshooting Extrusion Processes
  • 1.2.1 The Injection Molding Problem at Saturn
  • 1.3 Introduction to Screw Geometry
  • 1.3.1 Screw Geometric Quantitative Characteristics
  • 1.4 Simple Flow Equations for the Metering Section
  • 1.5 Example Calculations
  • 1.5.1 Example 1: Calculation of Rotational and Pressure Flow Components
  • 1.5.2 Example 2: Flow Calculations for a Properly Operating Extruder
  • 1.5.3 Example 3: Flow Calculations for an Improperly Operating Extruder
  • 1.5.4 Metering Channel Calculation Summary
  • Nomenclature
  • References
  • 2 Polymer Materials
  • 2.1 Introduction and History
  • 2.1.1 History of Natural Polymers
  • 2.1.2 The History of Synthetic Polymers
  • 2.2 Characteristics of Synthetic Polymers
  • 2.3 Structure Effects on Properties
  • 2.3.1 Stereochemistry
  • 2.3.2 Melting and Glass Transition Temperatures
  • 2.3.3 Crystallinity
  • 2.4 Polymer Production and Reaction Engineering
  • 2.4.1 Condensation Reactions
  • 2.4.2 Addition Reactions
  • 2.5 Polymer Degradation
  • 2.5.1 Ceiling Temperature
  • 2.5.2 Degradation of Vinyl Polymers
  • 2.5.3 Degradation of Condensation Polymers
  • References
  • 3 Introduction to Polymer Rheology for Extrusion
  • 3.1 Introduction to the Deformation of Materials
  • 3.2 Introduction to Basic Concepts of Molecular Size
  • 3.2.1 Size Distribution Example
  • 3.2.2 Molecular Weight Distributions for Polymers
  • 3.3 Basic Rheology Concepts
  • 3.4 Polymer Solution Viscosity and Polymer Molecular Weight
  • 3.4.1 Sample Calculation of Solution Viscosity
  • 3.5 Introduction to Viscoelasticity
  • 3.6 Measurement of Polymer Viscosity
  • 3.6.1 Capillary Rheometers
  • 3.6.2 Cone and Plate Rheometers
  • 3.6.3 Melt Index and Melt Flow Rate
  • 3.7 Viscosity of Polymers as Functions of Molecular Character, Temperature, and Pressure
  • 3.8 Models for Non-Newtonian Flow
  • Nomenclature
  • References
  • 4 Resin Physical Properties Related to Processing
  • 4.1 Bulk Density and Compaction
  • 4.1.1 Measurement of Bulk Density
  • 4.1.2 Measuring the Compaction Characteristics of a Resin
  • 4.2 Lateral Stress Ratio
  • 4.2.1 Measuring the Lateral Stress Ratio
  • 4.3 Stress at a Sliding Interface
  • 4.3.1 The Screw Simulator and the Measurement of the Stress at the Interface
  • 4.4 Melting Flux
  • 4.5 Heat Capacity
  • 4.6 Thermal Conductivity and Heat Transfer
  • 4.7 Melt Density
  • Nomenclature
  • References
  • 5 Solids Conveying
  • 5.1 Description of the Solid Conveying Process
  • 5.2 Literature Review of Smooth-Bore Solids Conveying Models
  • 5.2.1 Darnell and Mol Model
  • 5.2.2 Tadmor and Klein Model
  • 5.2.3 Clarkson University Models
  • 5.2.4 Hyun and Spalding Model
  • 5.2.5 Moysey and Thompson Model
  • 5.3 Modern Experimental Solids Conveying Devices